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Author Topic: Front mount intercoolers  (Read 4180 times)

Offline smally11981

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Re: Front mount intercoolers
« Reply #20 on: 19 November 2012, 18:29 »
My pipe is also metal and has the dv take of on it too cookie so spose il be going the same way. Rio-gti u want stainless steel drill bits really the slower u drill the better it will work and dont let the drill bit get to hot or it will just go blunt mate im a welder and use these bits all the time they work really well if used properly :-)
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Offline rio_gti

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Re: Front mount intercoolers
« Reply #21 on: 19 November 2012, 19:17 »
Quote from: smally11981 on 19 November 2012, 18:29
My pipe is also metal and has the dv take of on it too cookie so spose il be going the same way. Rio-gti u want stainless steel drill bits really the slower u drill the better it will work and dont let the drill bit get to hot or it will just go blunt mate im a welder and use these bits all the time they work really well if used properly :-)

nice one thanks for  the advice  :smiley:
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2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline cooki

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Re: Front mount intercoolers
« Reply #22 on: 19 November 2012, 21:19 »
I mocked my fmic up today to see if they had finaly sent me the right joiners lol. I still need the corect joiner from the turbo and also the inlet/throtle body side.
Does anybody no the throtle body size??
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1.8T AUM,18"s,full koni suspension kit,forge split r on fully recirc,k&n induction with cold air feed,FMIC,r32 front,colour coded rear valance,black front and rear VW badges,5 door wind deflectors,boost gauge an volt metre in A pilla pod,full brushed alluminum net optic interior,full creame heated interior,
PLANS: catback exhaust&remapp her  :) :) :)

Offline rio_gti

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Re: Front mount intercoolers
« Reply #23 on: 19 November 2012, 21:40 »
Think 63mm but not 100%  :lipsrsealed:

Looks good mate
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2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline smally11981

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Re: Front mount intercoolers
« Reply #24 on: 19 November 2012, 22:32 »
Looking good mate least i now now how it should go together sweeeet....
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Offline cooki

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Re: Front mount intercoolers
« Reply #25 on: 20 November 2012, 13:35 »
Right guys I'm getting there slowly. Ordering everything else I need today but 1 last question :
In the kit I've got they send me a straight 100mm long joiner so go onto the turbo. This was the ring size So I'm getting them to send me the correct diameter out now but my question is do I get it angled at all instead of straight??
U can see my set up pictured above. What u think??
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1.8T AUM,18"s,full koni suspension kit,forge split r on fully recirc,k&n induction with cold air feed,FMIC,r32 front,colour coded rear valance,black front and rear VW badges,5 door wind deflectors,boost gauge an volt metre in A pilla pod,full brushed alluminum net optic interior,full creame heated interior,
PLANS: catback exhaust&remapp her  :) :) :)

Offline rio_gti

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Re: Front mount intercoolers
« Reply #26 on: 20 November 2012, 17:09 »
straight mate, a bend would throw the rest of the pipework out  :undecided:
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2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline Chris.

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Re: Front mount intercoolers
« Reply #27 on: 20 November 2012, 20:32 »
missing DV or N75 't' pipe.
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Offline rio_gti

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Re: Front mount intercoolers
« Reply #28 on: 20 November 2012, 21:09 »
Get one welded on, simples  :wink:

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2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline cooki

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Re: Front mount intercoolers
« Reply #29 on: 20 November 2012, 23:30 »
Quote from: Chris. on 20 November 2012, 20:32
missing DV or N75 't' pipe.

Im Quick tapping the n75 valve take off in to the silicone joiner coming off the turbo mate.

Rio is going down the welding rout same as smally
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1.8T AUM,18"s,full koni suspension kit,forge split r on fully recirc,k&n induction with cold air feed,FMIC,r32 front,colour coded rear valance,black front and rear VW badges,5 door wind deflectors,boost gauge an volt metre in A pilla pod,full brushed alluminum net optic interior,full creame heated interior,
PLANS: catback exhaust&remapp her  :) :) :)
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