Author Topic: Small turbo Mk4 Golf GTI tuning another way  (Read 23255 times)

Offline jonnyturbo

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #40 on: 16 July 2011, 18:52 »
You got pm nick lol
Gone but still keeping a close eye on it...

Mk4 golf 1.8t AUM Hybrid K03s. Custom Mapped by R-tech to 260bhp. CR hybrid turbo Audi TT injectors / fuel pump, Forge tip,THS FMIC,Carbonio CAI, Full milltek turbo back, N249 bypass, Fully poly bushed, Weitec coils. Genuine R32 front bumper and Genuine R-line rear, Genuine Porsche twists, Anniversary black interior.

Offline jonnyturbo

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #41 on: 16 July 2011, 18:54 »
lol was fun and the launch control was fun to  :laugh:
Gone but still keeping a close eye on it...

Mk4 golf 1.8t AUM Hybrid K03s. Custom Mapped by R-tech to 260bhp. CR hybrid turbo Audi TT injectors / fuel pump, Forge tip,THS FMIC,Carbonio CAI, Full milltek turbo back, N249 bypass, Fully poly bushed, Weitec coils. Genuine R32 front bumper and Genuine R-line rear, Genuine Porsche twists, Anniversary black interior.

Offline RTechUK

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #42 on: 16 July 2011, 18:54 »
Thats 290bhp without running my water injection.



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Offline jonnyturbo

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #43 on: 16 July 2011, 18:57 »
Tbh i got a shock how quick it was lol
Gone but still keeping a close eye on it...

Mk4 golf 1.8t AUM Hybrid K03s. Custom Mapped by R-tech to 260bhp. CR hybrid turbo Audi TT injectors / fuel pump, Forge tip,THS FMIC,Carbonio CAI, Full milltek turbo back, N249 bypass, Fully poly bushed, Weitec coils. Genuine R32 front bumper and Genuine R-line rear, Genuine Porsche twists, Anniversary black interior.

Offline Grand Master Patch

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #44 on: 16 July 2011, 19:03 »
All this is what sits you head and shoulders above any tuner around,would love to see the generic mappers try mapping this......

Offline Wazzzer

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #45 on: 16 July 2011, 20:18 »
What system are you looking at using Nick?

I could build a basic system myself, only things I'm finding hard to find is the correct nozzle and a trigger switch...


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline RTechUK

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #46 on: 16 July 2011, 20:43 »
All this is what sits you head and shoulders above any tuner around,would love to see the generic mappers try mapping this......

Its all down to playing around and trail and error testing and crunching data logs... I go bed dreaming about maf flow, egt, boost lambda ect...  :laugh:

I cannot wait to get its up and running with all my other mods.. Its going to be utter madness with the NOS, when it pulled 262bhp it made 340bhp on the N0S, so with a bit of jetting 400bhp 400lbft is the aim and to crack low 12s at santa pod before the years out.

I am trying to get all the bigbhp.com project car down pod on the same day.. the quickest we got so far is a 11.4s 134mph from GT35-C20LET.

The the AIM next summer is to blitz the R32 turbos as Gti inter... since one of them stole my faster Mk4 2wd award at the 2011 event.. :cry:  Small tuner did well but got fooked over but comes back to KILL 4wd.



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Offline porter_89

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #47 on: 17 July 2011, 14:32 »
Is that the 001 it your turbo on his car mate I want power.lol
1.8t-aum-stage 1 remap wagen worx-CAI-demon motorsport TIP-black forge 007P,H.I.D's 6000k-front badgless bonnet bra-r32 reps(selling soon)-m3 rear lights,dropped on JOM coilovers with fk drop links-3" turbo back exhaust-FMIC ordered SOLD SOLD SOLD

to do:
Bbs lm reps want now haha r32 wheels for sale soon pm me if interested

Offline LEBMK4GTI

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #48 on: 17 August 2011, 17:22 »
I know that you did not reply to this post since 2 months, but i have a question for Nick.
Nick, i got RP k04-001 TURBO, KnN typhoon CAI, Forge 007P DV, Forge Tip, JDM FMIC, 3" downpipe and 2.75" custom Turboback on my MK4 AWD engine code. we don't have a custom remap here in Lebanon, but i have Revo and APR, so what do you recomeend me to do?
and can the tuner fine tune these remap or they are installed as they are???

your reply is highly appreciated.

many thanks in advance,

Best option would be revo stage 2 software, but this will allow the. KO-001 spike to 29/30psi with easy due to the actuator and faster spool rate.  You will need to run an inline ball bearing manual boost controller along with the n75 valve.  From what I know about 1.8t mapping the ecu will fuel fine ( you will be running stock injectors at 4bar static) you cannot run the 380cc injectors with the revo s2.  The revo loaf request map should be enough for 250bhp, but u will need to dial in the timing via lemmiwinks.

When I do maps above stage 1 they are all fully custom and scaled to the exact engine spec.

Hi Nick, very interesting car you have mate!!!
my K04-001 is an RP turbo so i was thinking to install a Forge actuator with an in-line boost valve set at 25PSI as limit to stop an overboost, what do you think of it???

what did you mean "to dial the Timing? can you explain more mate, you know which chanel and what is the best number?

I appreciate your help.

Best regards,
Sas

Offline RTechUK

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Re: Small turbo Mk4 Golf GTI tuning another way
« Reply #49 on: 17 August 2011, 20:00 »
Dial in timing using det cans and knock sensors to listen for pinking ( pre detonation of air fuel mixtures)
To dial the timing in we use 7maps, ignition maps x2 related to cam positions, 2x ignition correction maps related to temps, and knock control recovery maps.

The higher the peak boost the greater the peak cylinder pressures, and the mixtures burn quicker and easier, so with 25psi peak boost less timing is needed to get a the combustion to force the piston down at just after TDC, if too much timing and the combustion can happen as the piston comes up, which give know and power loss, too little ignition advance and again loss of power and high egts.  As the peak cylinder pressure drop along with the boost at the higher rpms we can add timing to compensate for a slower flame front (start of combustion).  There is a find balance to getting if right to make the best power stroke, a poor timing map can lose around 25bhp on a turbo engine.   On peak boost I am seeing a safe 12deg and at the top end 22deg, with water injection I can see another 4deg on top and still be knock free and gain 10bhp in places.

Correct ignition timing is free 



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