Author Topic: F17BAD G3 GTI. S3 TURBO  (Read 566356 times)

Offline Seanl

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2740 on: 10 December 2012, 22:06 »
Sump guard perhaps?

What you mean like the one thats already on there?  :grin:
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Offline F17BAD

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2741 on: 10 December 2012, 22:17 »
 :grin: yea got that and the t shirt, sump guard saved the bottom but due to its strength it's made the sump break in other places

New sump should be modified this week, well when I say new I mean one of my current ones chopped about
  


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Offline F17BAD

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2742 on: 09 January 2013, 18:13 »
Smal update

car has been off the road for the last 4 weeks due to the damage sump and awaiting for the modified one to be completed

we could not take as much off as we first wanted due to the way the crank and oil pump hand down (see pic below) 

so we copied the shallow sump but took things a bit further

this picture shows the modified on the left and the normal on the right, the pink highlights the proble, area on the original..
The way it sits on the car is not how it looks laid flat because the engine is on a tilt, this meaning the problem area thst highlighted in pink points towards the floor!!!!, we wanted to get rid of this.

try let these pics do the talking

modified on left, original on right - the pink shows problem area that takes a serious beating





again, modified one is on the left




Original on the car, picture taken with car elevated on axle stands



Same angle and level, but here is the modified sump
 



And here is the reason we cant go any more shallow in the centre, pic shows same angle again but no sump



The sump never made any impacts on the centre piece, but we will see if this now causes a issue

the sump had been modified using 5mm plating, the oil return line attachment is still to be added as is the sump plug, pics to come on this in next few days

Its been calculated to get the correct 4.7litres the engine needs, will show 1.mm over the max line on the dipstick.. everything has been calculated by a doctor of engineering

He would not modify the sump until he knew we could run the correct amount of oil, he told me running any less than manufactures levels on a turbo car is just stupid as the oil will get too hot, especially on my application with the bigger turbo..


the 1.8T shallow sumps you can buy loose over half litre of oil, this one wont and i have more clearance than one of those still

anyhow more pics to come of the finished item

also got a Air Fuel ratio set up installed now including a turbo timer.. more on this soon too

Can wait to get it back on the road and fully custom mapped
« Last Edit: 09 January 2013, 23:39 by F17BAD »
  


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Offline DCmk3

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2743 on: 09 January 2013, 18:43 »
Now that's some serious work and some good looking design, hope it turns out to be your savior sump bud.  :wink:

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Offline Junior74

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2744 on: 09 January 2013, 18:52 »
Car Porn!!!!!! Love it...

Offline F17BAD

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2745 on: 09 January 2013, 22:26 »
cheers guys

cant wait to get it back out where it belongs... on the road   :cool:

  


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Offline jonrandom

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2746 on: 09 January 2013, 23:13 »
Defo some good work, like it  :cool:

If that doesn't work get a oil cooler without thermo then could reduce the sump and still have enough oil flowing round.  :smiley: :grin:

Hope it works mate your car defo need to be on the road!  :evil:

Offline DanChave

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2747 on: 13 January 2013, 21:49 »
Great stuff as usual bud, I look forward to seeing how the new sump fairs :)

Offline F17BAD

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2748 on: 15 January 2013, 22:58 »
Not got my Hybrid sump back yet

but i noticed a issue with my uber rare 160 mph anniversary clocks

so i had to rip them apart - no pics..


anyhow it meant i had to use a full new mother board for them, meaning new Blue SMD chips for behind the miles and clock / MFA displays,

No problem...


only issue was the mileage on the new mothernboard was 187k

i wanted my miles off my clocks, so i found out that this chip is where the miles are stored on the late mk3 clocks

its a 8 pin eprom, tiny, iv put a pink ring around it, this is the one with my milegage that i want to keep



and here is the donor mother board



and here they are back in the car showing my original mileage..

Bad pic i know - just cant focus on the displays due to brightness



Now thats a bad boy party trick on how to keep your original mileage but change the clocks without having to go pay £50 to some dude to flash them / illegally clock them etc


shouts to ben for the desolder of chip and use of MAHOOSIVE magnifier 

 :cool:
  


Not no ordinary GTI....

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Offline sharki786

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Re: F17BAD G3 GTI. S3 TURBO
« Reply #2749 on: 15 January 2013, 23:08 »
The pink needles and lines look awesomeeeee :laugh:
I actualy said holy shooot :grin:
Keep it going mate
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