Author Topic: Heres my job for this weekend !  (Read 1980 times)

Offline northeast_gti-t

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Heres my job for this weekend !
« on: 04 March 2014, 21:25 »
Well bought my golf knowing there was some clutch slip  :laugh: but already has the G6o flywheel and vr6 clutch conversion well after two weeks of ownership i have decided its time to bite the bullet and sort it was going to be lazy and get the clutch kit and let a local garage fit it but they are wanting to much money so i will be fitting it in my garage saves labour rates!  :grin: ordered this one: http://www.eurocarparts.com/ecp/c/Volkswagen_Golf_2.8_1996/p/car-parts/car-transmission/clutch-and-associated-parts/clutch-kit/?641440660&1&bc37de266ef97df2f579c1787084f49d9832f815&000069
Can't wait to get this done now so i can have a decent clutch and hopefully find the fault of the existing clutch i know what company fitted it and looks like a bad job  :undecided:
2000 Mkiv GTi 1.8T AGU

Offline GTi_James

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Re: Heres my job for this weekend !
« Reply #1 on: 05 March 2014, 08:11 »
Is that the full kit to replace the standard?  :shocked:


Mk4 Golf 1.8t AUM, Wintersports Addition. PiperX panel filter, 008p Forge DV, Toyosports DP 3", Miltek Anni Style CatBack non resonated, APR Sport CAT 200Cell, Catch Can RS4 Reps 18s, OEM R32 front and OEM

Offline joshstanvw

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Re: Heres my job for this weekend !
« Reply #2 on: 05 March 2014, 10:12 »
You will probably find the ring that holds the springs in the clutch has disintegrated lol mine did you could turn the clutch whilst keeping the splined part in a vice good luck with the swap it's not that bad to be fair took me about 6 hours overall on the driveway in the rain

GTI is not a trim level. It is a lifestyle.
1999 1.8t AGU, KO3s, forge 007p, silicone tip and charge pipe, oil catch can, SS turbo back system, pipercross CAI, g60/vr6 clutch, 40mm apex springs, drilled and grooved discs, stage 2 remap.

Offline northeast_gti-t

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Re: Heres my job for this weekend !
« Reply #3 on: 05 March 2014, 22:02 »
Is that the full kit to replace the standard?  :shocked:
yes three piece kit for a vr6 as its the conversion funnily enough the oem mk4 clutch is more expensive  :laugh:
2000 Mkiv GTi 1.8T AGU

Offline northeast_gti-t

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Re: Heres my job for this weekend !
« Reply #4 on: 05 March 2014, 22:05 »
You will probably find the ring that holds the springs in the clutch has disintegrated lol mine did you could turn the clutch whilst keeping the splined part in a vice good luck with the swap it's not that bad to be fair took me about 6 hours overall on the driveway in the rain
will keep a look out for that then bud once i get the box off,hopefully the new one sorts my issue,yes doesn't look to bad a job and cheers i'll be in  a garage at least  :smiley:
2000 Mkiv GTi 1.8T AGU

Offline joshstanvw

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Re: Heres my job for this weekend !
« Reply #5 on: 07 March 2014, 20:54 »
This guide should help I used it for those "how the **** does that come out moments
http://myfastgti.com/volkswagen/threads/12367-2004-Mk4-1.8T-Jetta-GLI-GTI-Clutch-Replacement
The biggest help was when it's all unbolted rotate the gearbox diff side up and pull it off luckily I have a brute of a cousin that did that for me

GTI is not a trim level. It is a lifestyle.
1999 1.8t AGU, KO3s, forge 007p, silicone tip and charge pipe, oil catch can, SS turbo back system, pipercross CAI, g60/vr6 clutch, 40mm apex springs, drilled and grooved discs, stage 2 remap.

Offline northeast_gti-t

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Re: Heres my job for this weekend !
« Reply #6 on: 08 March 2014, 22:58 »
This guide should help I used it for those "how the **** does that come out moments
http://myfastgti.com/volkswagen/threads/12367-2004-Mk4-1.8T-Jetta-GLI-GTI-Clutch-Replacement
The biggest help was when it's all unbolted rotate the gearbox diff side up and pull it off luckily I have a brute of a cousin that did that for me
:afro: cheers found the very same link in the maintainance section,gearbox and clutch now sat on the garage floor  :grin:
2000 Mkiv GTi 1.8T AGU

Offline northeast_gti-t

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Re: Heres my job for this weekend !
« Reply #7 on: 08 March 2014, 23:07 »
Got the gearbox out earlier after fighting it out from the car,rear crank and input shaft seals all dry so good start,friction plate and release bearing are f$$$$d coverplate seen better days to and scored up so all that lots been binned  :grin: clean up and will get it re-assembled tomorrow






2000 Mkiv GTi 1.8T AGU