Author Topic: Front mount intercoolers  (Read 4175 times)

Offline smally11981

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Re: Front mount intercoolers
« Reply #10 on: 18 November 2012, 18:37 »
Thats great info thank u as im a welder i could solve the issue i got 2" ic pipework and yes its an aum mate thank u.

Offline cooki

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Re: Front mount intercoolers
« Reply #11 on: 19 November 2012, 09:26 »
Guys. Save starting a new thread and coz mines the same car and intercooler as smally11981:::
What size silicone is needed for the turbo side of the set up?mines an 02 aum so im guessing its a ko3s turbo??
How can i find out what turbo i have?to no what size i need
1.8T AUM,18"s,full koni suspension kit,forge split r on fully recirc,k&n induction with cold air feed,FMIC,r32 front,colour coded rear valance,black front and rear VW badges,5 door wind deflectors,boost gauge an volt metre in A pilla pod,full brushed alluminum net optic interior,full creame heated interior,
PLANS: catback exhaust&remapp her  :) :) :)

Offline smally11981

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Re: Front mount intercoolers
« Reply #12 on: 19 November 2012, 11:04 »
Hey cookie i saw another post in the mk4 section apparently if its an original aum it has a ko3s on it. Have a look it was only on page 2 of the mk4 section

Offline cooki

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Re: Front mount intercoolers
« Reply #13 on: 19 November 2012, 13:09 »
Hey cookie i saw another post in the mk4 section apparently if its an original aum it has a ko3s on it. Have a look it was only on page 2 of the mk4 section

Brilliant mate tar for that just found the thread.
So basically mine is/should be a ko3s.
So does any1 no the size of silicone needed so come off the turbo for my intercooler???
1.8T AUM,18"s,full koni suspension kit,forge split r on fully recirc,k&n induction with cold air feed,FMIC,r32 front,colour coded rear valance,black front and rear VW badges,5 door wind deflectors,boost gauge an volt metre in A pilla pod,full brushed alluminum net optic interior,full creame heated interior,
PLANS: catback exhaust&remapp her  :) :) :)

Offline GTi_James

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Re: Front mount intercoolers
« Reply #14 on: 19 November 2012, 13:29 »
e-bay would have most of those pipes measured for specifics, i havent had any issue with the suppliers taking down a note of my reg and they give me all the measurements for car, no probs


Mk4 Golf 1.8t AUM, Wintersports Addition. PiperX panel filter, 008p Forge DV, Toyosports DP 3", Miltek Anni Style CatBack non resonated, APR Sport CAT 200Cell, Catch Can RS4 Reps 18s, OEM R32 front and OEM

Offline rio_gti

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Re: Front mount intercoolers
« Reply #15 on: 19 November 2012, 14:32 »
Hey cookie i saw another post in the mk4 section apparently if its an original aum it has a ko3s on it. Have a look it was only on page 2 of the mk4 section

Brilliant mate tar for that just found the thread.
So basically mine is/should be a ko3s.
So does any1 no the size of silicone needed so come off the turbo for my intercooler???

46mm off the turbo (same as k03)

i tried a 51mm and it is proper loose on it


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline cooki

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Re: Front mount intercoolers
« Reply #16 on: 19 November 2012, 14:41 »
Hey cookie i saw another post in the mk4 section apparently if its an original aum it has a ko3s on it. Have a look it was only on page 2 of the mk4 section

Brilliant mate tar for that just found the thread.
So basically mine is/should be a ko3s.
So does any1 no the size of silicone needed so come off the turbo for my intercooler???

46mm off the turbo (same as k03)

i tried a 51mm and it is proper loose on it

Cheers for that mate. So its 46mm then going up to whatever size pipeing i have then yes???
Thanks again
1.8T AUM,18"s,full koni suspension kit,forge split r on fully recirc,k&n induction with cold air feed,FMIC,r32 front,colour coded rear valance,black front and rear VW badges,5 door wind deflectors,boost gauge an volt metre in A pilla pod,full brushed alluminum net optic interior,full creame heated interior,
PLANS: catback exhaust&remapp her  :) :) :)

Offline rio_gti

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Re: Front mount intercoolers
« Reply #17 on: 19 November 2012, 16:00 »
Hey cookie i saw another post in the mk4 section apparently if its an original aum it has a ko3s on it. Have a look it was only on page 2 of the mk4 section

Brilliant mate tar for that just found the thread.
So basically mine is/should be a ko3s.
So does any1 no the size of silicone needed so come off the turbo for my intercooler???

46mm off the turbo (same as k03)

i tried a 51mm and it is proper loose on it

Cheers for that mate. So its 46mm then going up to whatever size pipeing i have then yes???
Thanks again

you got it  :wink:

you got the take off for dump valve and n75???


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline cooki

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Re: Front mount intercoolers
« Reply #18 on: 19 November 2012, 16:59 »
My pipe is a metal pipe and already has the dv take off on it. So im getting the correct sized silicone joiner and getting a quick tap kit for the n75 valve.
How u doin yours mate??
1.8T AUM,18"s,full koni suspension kit,forge split r on fully recirc,k&n induction with cold air feed,FMIC,r32 front,colour coded rear valance,black front and rear VW badges,5 door wind deflectors,boost gauge an volt metre in A pilla pod,full brushed alluminum net optic interior,full creame heated interior,
PLANS: catback exhaust&remapp her  :) :) :)

Offline rio_gti

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Re: Front mount intercoolers
« Reply #19 on: 19 November 2012, 18:14 »
Gettin them welded on to one of the pipes, just gotta get the right drill bit then give them to a pal of mine  :wink:

Sounds good pics when it's done I hope


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil: