Hey Guys
Im not sure this D revision is all its cracked up to be...I have a MK5 GTI and went from a C revision which split on stock levels to a D revision for a stage 1 remap.
I have since bought a G revision and this holds boost better than a D. The D revision can leak as there cant be a great seal between plastic and metal...and smoke tests have shown new valves to leak.
This has also been confirmed with logs of N75 waste gate actuator having to work harder to achieve the same boost levels, reducing efficiency when compared with the G revision valve.
The VW dealer I spoke to said the only difference between the older Diaphragm valves and the G revision was manufacturer and if someone with a MK6 GTI came in looking for a part the system would highlight the G valve as the correct part.
I dont know how much this G valve will last before it possibly splits so I am going to relocate my Diveter valve into the position used in the ED30/S3/GOLF R which is at the front of the car which will provide two benefits:
- Move the valve further away from the heat source of the Turbo.
- If the valve splits again, its 3 bolts to remove accessible from opening the bonnet rather than a ramp job and awkward removal off the turbo or labour charges at a garage.