Author Topic: rio_gti - '00 GTI  (Read 50126 times)

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #30 on: 28 November 2012, 17:20 »
and welded



just waiting for 2 more silicone hoses then time to pipe up the intercooler  :smiley:

and if all goes well i will put up the exact list of hoses and pipes used


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #31 on: 08 December 2012, 16:30 »
gave it a trial fit as im still waiting for 2 more silicone bends



but as it stands at the mo, gotta get a couple of fittings for the catch can relocation, cut the d/v hose down and then when the othe 2 hoses come the intercooler should all be done  :evil:





2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #32 on: 23 December 2012, 20:11 »
Cold side offered up, just gotta bead a pipe befor it all gets clamped in place.... But it's nearly there!!!!



2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #33 on: 24 December 2012, 19:14 »
Nice one  :smiley:

Black pipes only thru the bumper grills.... Blue under the bonnet  :lipsrsealed:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline Ashmond

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Re: rio_gti - '00 GTI
« Reply #34 on: 27 December 2012, 13:32 »
how much did you pay for your welding just out of interest?  :whistle:
Will always love my mk4 but she had to go...225 Quattro TT in its place....but its still black (she lives on in spirit!)


Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #35 on: 27 December 2012, 14:29 »
It was a pal that done it so just for a drink  :wink:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #36 on: 13 January 2013, 22:49 »
Couple more bits done today,

Cut and fitted guard



Remounted the horns, I bolted one to the other as I didn't know where else to put it!! Works thou!!



Just waiting for the last boost pipe to be beaded then I can get the bumper on  :smiley:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #37 on: 18 January 2013, 11:25 »
So it wasn't beaded but it was flared so should do the same job  :smiley:



2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #38 on: 21 January 2013, 10:01 »
So 'The Beast' is on and all piped up finally!!!

so here is the list of what was used...

1x 45mm straight silicone (100mm)
1x 45 x 63mm alloy reducer
2x 63mm silicone bend
1x 63mm alloy 45* bend
1x 8mm alloy joiner (welded onto 45* for n75)
1x 25mm alloy joiner (welded onto 45* for d/v)
1x 63mm 45* silicone bend
1x 63mm straight alloy (100mm long)
1x 63mm alloy bend
1x 76 x 63mm silicone red. bend
1x 76 x 63 silicone 45* red. bend
1x 63mm straight alloy (200mm long)
1x 63mm 135* silicone bend
1x 63mm forge MAP pipe (or 100mm straight alloy)

2x 45 x 60mm s/steel clamps
2x 70 x 90mm s/steel clamps
12x 60 x 80mm s/steel clamps

1x Front mount intercooler TYPE B 600x300x76MM



also catch can has been remounted and piped up, and all other unnecessary pipes plugged in the bay.... so all engine work done now, all thats left is headlights to go in, bumper to be sprayed and fitted and exhaust to go on, then i can get it on the road!!!

(still have to fit side skirts and spoiler and mod mud flaps but that can wait.... just wanna drive the thing!!!)

 
« Last Edit: 21 January 2013, 10:05 by rio_gti »


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #39 on: 23 January 2013, 21:51 »


bumper trimmed and trial fitted, im happy with the result (as happy as i can be as alot had to be cut)
hopefully the mesh can go in after it is fitted and has settled.......but i snapped a pic with it in  :smiley:





2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil: