Author Topic: rio_gti - '00 GTI  (Read 50875 times)

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #50 on: 28 May 2013, 15:25 »
Picked these bits up today, Big thanks to dan (littico) for working his magic  :smiley:



so now i can get the hybrid build under way  :evil:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #51 on: 29 May 2013, 22:00 »
Got the bug back since I picked the housing up so got started tonight!!



Gonna clean the turbine and inducer up and have it sent off for balancing  :evil:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #52 on: 31 March 2014, 17:35 »
well back on it again!!!!

changed my mind about cleaning up as the wheels as they were very worn so got the whole chra rebuilt new, with a different compressor wheel  :lipsrsealed:  :smug:



just waiting for my tip to arrive then its time to build it, get a date for mapping, fit it and start smiling!!!!!


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #53 on: 06 May 2014, 23:31 »
Sneaky peek at what's going on here!!!



Not long now  :evil:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #54 on: 08 May 2014, 22:29 »
Got a date for the remap - 12th July at r-tech

I'm a happy bunny!!!!


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #55 on: 11 May 2014, 21:55 »
been having a weekend on the golf got a few bits done

anni rear bumper on, and modded mud flaps to fit









I couldn't look at my half painted brakes anymore!!!!





also serviced my forge 007p with the revised piston, wired up the lights in the bora vent and the boost gauge, and fitted the boost gauge in the vent so it sits more flush.... no pic thou!!!
« Last Edit: 11 May 2014, 22:02 by rio_gti »


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #56 on: 26 May 2014, 23:21 »
S2000 filter in blue to match the rest of the bay



as it was raining thought is get in the garage and build my turbo .....



Half way there....



And all done



Just gotta get the gaskets and seals and I'm ready to fit it!!!

Also gotta finish off porting the manifold but it's nearly there!!!


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #57 on: 25 June 2014, 23:45 »
So here it was about to go on



And a few in comparison







Took 11 hours start to finish, including plenty of fags during... It went in and out 3 times cos of stupid things but eventually got it done!!!!

So since Saturday I've been getting the final bits sorted:
Raised the suspension for the rollers
Sorted all exhaust leaks
Got new o rings for injectors
New gaskets for inlet mani and tb (incase I swap them)
Just making sure I've covered all bases so there are no issues for mapping.

Not long now  :evil:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline rockmonkey69

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Re: rio_gti - '00 GTI
« Reply #58 on: 29 June 2014, 21:53 »
Loving the progress! Everything is coming together beautifully  :cool:

Offline rio_gti

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Re: rio_gti - '00 GTI
« Reply #59 on: 08 July 2014, 23:34 »
So went to r tech and here are the results  :evil:

Befor....



191bhp 202 torque

And after.....



280.9 bhp and 269 torque  :evil:

It's very smooth all the way to the top, and keeps pulling all the way!!!



2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil: