Author Topic: Chris's Golf mk4 Thread. Parts box :D  (Read 51507 times)

Offline Chris.

  • I live here
  • *****
  • Posts: 1,916
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #140 on: 13 June 2013, 12:39 »
Cheers,

Put my other doors and boot on car other day. (looks better than primer!)



Got head back and flywheel after being balanced yesterday.   Cracked on getting the cams in temporarily as need a half moon gasket.  But got head on the car.

Goodbye shininess :(



And torqued head down...




 

Click For Build Thread

248bhp  278lbft R - Tech Powered 1.8T!!  - Gone but NOT forgotton

Offline Chris.

  • I live here
  • *****
  • Posts: 1,916
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #141 on: 20 June 2013, 00:20 »
Got manifold back today from Bill @ Badger 5.  Done a excellent job of porting it for me.





So put turbo on with manifold (still awaiting gaskets) and set about lifting engine in.



Damn it was a heavy one....but looks really well.  First time car had a heart for around 18months!

Click For Build Thread

248bhp  278lbft R - Tech Powered 1.8T!!  - Gone but NOT forgotton

Offline Dave_IOW

  • Forum addict
  • *
  • Posts: 4,677
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #142 on: 21 June 2013, 17:46 »
Decent progress :afro:

Engine mounts?
Project: Mk2 20vT trackslag
Daily: Mk2 GTI typ19

Offline Chris.

  • I live here
  • *****
  • Posts: 1,916
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #143 on: 21 June 2013, 19:44 »
What about the mounts

Click For Build Thread

248bhp  278lbft R - Tech Powered 1.8T!!  - Gone but NOT forgotton

Offline Dave_IOW

  • Forum addict
  • *
  • Posts: 4,677
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #144 on: 21 June 2013, 22:40 »
Are you going to be going Vibratechnic? Are they THS ones?
Project: Mk2 20vT trackslag
Daily: Mk2 GTI typ19

Offline Chris.

  • I live here
  • *****
  • Posts: 1,916
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #145 on: 21 June 2013, 23:00 »
I have THS ones in the garage.,   Need to paint them and get them installed with new bolts.

PS....when the hell is page 4 coming up lol

Click For Build Thread

248bhp  278lbft R - Tech Powered 1.8T!!  - Gone but NOT forgotton

Offline Chris.

  • I live here
  • *****
  • Posts: 1,916
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #146 on: 03 November 2013, 18:17 »
Wow, updated needed on this!

Mocked the intercooler piping up.





Well ordered a couple more bends for the intercooler cold side and got that mocked up and dropped off at the welders today.  Should have that back sometime next week.

In the meantime, had a right battle with the exhaust... but got there in the end, hopefully it doesnt hang too low or knock off axle or tank but it shouldnt do!

Couple pics:




Welded boost piping






made myself a custom TIP





Pipercross filter from Awesome GTI







Mocked the DV return up



Got it running, but had a knock and a bad misfire
http://www.youtube.com/watch?v=QUcgbCE9krc


Then re-wired the Ignition amp and it ran sweet as a nut!
http://www.youtube.com/watch?v=l87n7rHeq9I
http://www.youtube.com/watch?v=l87n7rHeq9I

This month ive basically done the smaller things:
Wired the heater motor up from climatronic loom to the normal manual heater
Wired headlights up so she can see again
Attempted to bleed it up, but wasnt having it.....new plan needed there.


(bulb will be changed at later date)

And today (sunday) ive picked some new seats up.  Sooo comfy :)


Worlds comfiest bucket seats!




Cant wait to get some harnesses and seat frames and get them in now :P

Click For Build Thread

248bhp  278lbft R - Tech Powered 1.8T!!  - Gone but NOT forgotton

Offline SI74

  • I live here
  • *****
  • Posts: 1,007
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #147 on: 03 November 2013, 20:55 »
Love the pic with the intercooler

Good work.

Offline Chris.

  • I live here
  • *****
  • Posts: 1,916
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #148 on: 29 December 2013, 02:12 »
Better pics for you.  Cant get a good angle to take the pics unfortunately.


 
Also started to fit bumper behind the wellycooler.... Generally says you cant fit a big intercooler behind a stock bumper....however.....



 
TBH, with tight pipework off the intercooler you would probably get away with it.   it'll do me until I get a R32 bumper.

Got a bit more done these last few weeks.

Couple of odd little bits like moving the battery fuse box to the scuttle, wiper mechanism in, few earths, indicator wiring, ABS wiring.

Well today I plugged 2 rear ABS sensors in.....realised that the ABS pump was the wrong one (no can communications in can gateway)....changed coding in it and threw a error up for incorrect coding so took it off and put the proper one in. Now just got to bleed the brakes again which is extra hassle :(

Also mapped anti-lag/no-lift shift/launch control into the ECU.


http://www.youtube.com/watch?v=a4WAWLK_CuE

Should be fun with some more fuel and a nice hot exhaust!


Got myself a polo coolant bottle, just need to make a bracket to mount it to the engine bay.

Also purchased some Water Methanol injection from Devils Own in their end of year sales. Cant wait for that to come in and get installed :) (be a while before its used as needs running in)
« Last Edit: 29 December 2013, 02:16 by Chris. »

Click For Build Thread

248bhp  278lbft R - Tech Powered 1.8T!!  - Gone but NOT forgotton

Offline Chris.

  • I live here
  • *****
  • Posts: 1,916
Re: Chris's Golf mk4 Thread. Parts box :D
« Reply #149 on: 06 April 2014, 11:09 »
Gosh I dont update this much at all!

Got my dash flocked at a local place for a very good price:


The lower 1/2 still needs doing when I drop the piece off....but looks the part!








Put dash in since old one was out routing a washer tube for wipers, would be harsh not to put flocked one in.

Not completed yet, but get the general picture.   Think it could be the favourite part of the build!






And the all important driver view :)




Bit more done today (16/02/14).  Wired horn in properly, wires all soldered.


Passenger side arch liner in, was a pain to fit because of the ABS pump :(

Subframe bolts dogged up.


Swapped the locks over so I can lock it.   Does anyone know how to unsieze the boot lock at all?

Tried to fit stock bumper today...but realised that its never going to fit....looks like I need to get a R32 bumper rather sharp :(

Few more digicam pics of the dash.











Also ordered 4 new tyres. Some Nice sticky RSRs (225/45/17)

Ordered a R32 bumper, so that should be here soon.



Then the tyres arrived on the 26th February.


Not bad for £296 for all 4!






23/03/14

Bit update.

Wheels should be here tomorrow finally.  Straight onto get the tyres on, then off to Dean @ DWR Detailing to get sealed to protect against the elements.


Got the R32 bumper fitted after messing around cutting old guides off, sticking them to new bumper in right place so it lined up ok.



Spent today cutting around the pipes for the intercooler so its a nice fit.


Also sorted out my PCV pipework to atmosphere straight to under the subframe.



Wheels on
Wipers to re-align
Bolts to put in bumper to archliners
Coolant return to sort out with some silicone hose
N75 to plumb in

Then its give it a check over for MOT and hope it gets to the test centre and a pass :)  not long to go now!

Ordered some VHT wrinkle black to do the rocker cover, inlet, throttle body and engine mounts so that should tidy them up neatly too :)


Wheels come monday 29th March,  straight over to mates to get the RSR 595s put on.  Got them back the next day and dropped over to my other mate who does detailing to protect and seal the wheels from the harsh UK elements.







Got them back wednesday afternoon and go to put them on the car...only to find the company had sent the wrong bolts,  they had sent a M12 instead of M14!  They were swiftly swapped over, but I managed to get a standard bolt to fit so got the wheels on!












Also, ordered some VHT Wrinkle black to paint my rocker cover, inlet and throttle body with.

Got that done Friday morning whilst people out the house all weekend so I could sneak the parts into the cooker to properly cure :P















Going to get the bumper bolted up today if the weather holds out,  get that bolted to the arch liners.   Got the coolant return to sort out too, which shouldnt take long, and assemble these painted parts back on the engine.


MOT test booked for saturday 12th April.

Also, new turbo turned up today whilst I was out at work :P









Need to get my supertech head built now, and the rest of the gear for the conversion :P

Thats pretty much squared up now for this thread to date.  MOT should hopefully have saturday and then can get some rent on it and go out for a drive getting the motor ran in.


Click For Build Thread

248bhp  278lbft R - Tech Powered 1.8T!!  - Gone but NOT forgotton