Author Topic: Daz's Blue 1.8 Turbo - New Shell Bought  (Read 25930 times)

Offline CheshireSport

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Re: Daz's Blue 1.8 Turbo
« Reply #30 on: 09 September 2011, 22:06 »
 Well VERY productive day today, the weather turned out to be brilliant and managed to get a lot done.

My mate didnt turn up until 10.30 and i was worried that we wouldnt get all we had to do done. Dont know why i was worried really.

Yesterday i went around stripping the doors of all the interior bits and exterior handles and ground up around where the new handle should be going and also ground up around the fuel cap ready to start straight away.





So we marked up where we thought the handle should be located by looking at pictures ive saved of other cars with these fitted. Not an exact science but it seemed to work. Then we started cutting into the doors.

No going back now!!



Definately no going back



So after a little bit of trial and error on the first one checking and checking loads more that it sat level and didnt foul anything and more importantly that it could be operated with the windows down (heard some horror stories on Vortex) we then welded the first one in



Phew!!!! Looking good though, and after this the other side slotted into place a lot quicker just following the same procedure and exact measurements



Then whilst i was trimming up the panel containing the TT filler cap, my mate Al quickly welded in my bonnet notch piece that i had made up.

Then i set about cutting a whopping hole in the rear quarter, this is where things could have gone horribly wrong.



Double checking it sat straight



And then finally fitted into place



Will get some better pics of this finished over the weekend. I am chuffed with the progress we made today the handles make all the difference, i just need to make up the bar that will connect to the latch to actually open the doors.

Bit of grinding up and fillering to be done but its now heading in the right direction.
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Offline brett

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Re: Daz's Blue 1.8 Turbo
« Reply #31 on: 09 September 2011, 22:21 »
wow and i was worried bout doin a bit of rust lol,thats enough to keep you busy,good effort mate

Offline lemski

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Re: Daz's Blue 1.8 Turbo
« Reply #32 on: 09 September 2011, 22:34 »
Them door handle look loke they will look sweet when all painted up

Offline CheshireSport

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Re: Daz's Blue 1.8 Turbo
« Reply #33 on: 09 September 2011, 22:47 »
Hope so  :cool: though that will be a while off yet  :grin:
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Offline The Doc

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Re: Daz's Blue 1.8 Turbo
« Reply #34 on: 09 September 2011, 22:52 »
That's going to look sweet  :smiley:

Offline Dave_IOW

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Re: Daz's Blue 1.8 Turbo
« Reply #35 on: 10 September 2011, 12:26 »
Bloody marvelous :wink:
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Offline dom

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Re: Daz's Blue 1.8 Turbo
« Reply #36 on: 10 September 2011, 12:55 »
Great work, looking forward to seeing this finished :afro:

Offline VR6_Wherry

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Re: Daz's Blue 1.8 Turbo
« Reply #37 on: 10 September 2011, 12:58 »
Got Skillz!

This will look really clean when it's finished!  :cool:

Offline CheshireSport

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Re: Daz's Blue 1.8 Turbo
« Reply #38 on: 10 September 2011, 21:49 »
 :embarassed: Thanks guys appreciate the nice comments
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Offline CheshireSport

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Re: Daz's Blue 1.8 Turbo
« Reply #39 on: 18 September 2011, 19:11 »
Managed to get another half hour or so on this today.

I took the wheels off earlier to put on the diesel (didnt turn out too well) and put this on axle stands.

After tea i went out and finished getting the drivers wing off.

Found a load of mud behind the arch liner, was worse than when i removed the ones off the diesel





I then set about prepping the door motors to be able to work with the Audi handles.



Then i mocked up the bar im going to have to make to connect the handle to the motor. Seems easy enough.

Heres the car looking pretty sorry for itself now







Going to try to snatch bits of time here and there during the week and get the handles fully working.
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