Well, nothing thats obvious, it just looks the normal browny beige colour, mind you I have not taken the latest one out to inspect it yet. As said, it only fails to spark for the first 10 secs then its fine. Were thinking that maybe there is the sligthest HG leak so that under sustained coolant pressure as it cools down overnight there is steam/water weeping into the cylinder so that its damp on the morning start, that might explain why the plug threads were rusty and the plug was a bu**er to get out. The trouble is there is no obvious sign of mess in the coolant at the moment and no significant coolant loss. Will have to take the plug out before the morning start over the w/e and see if its wet? Will also investigate the injector but can't see this as a new plug cures the problem instantly for a few days it seems.