Took it to someone to have a look at today, hes rather baffled too and couldn't believe how bad the flat spot was. went on the motorway to get there big mistake couldn't get above 55mph so had to come off at the first junction. Danny p you know that green and red wire we spoke about is this deffinatly in the right place. (ECU pin 7 which is the ignition switch start signal).
Also I had to cut this wire bellow to remove loom from the toledo not sure whether its related?
F
1 - Red/blk- starter motor pin 50
\- red - starter/inhibator & reverse switch pin 1 (A/T)
4 - brn - earth (location 85)
5 - red/grn- Digifant ECU pin 16 - blk/red- reverse light switch (M/T) or starter/inhibator & reverse switch pin 6 (A/T) (fuse #14)
7 - blk/blu- reverse light switch (M/T) or starter/inhibator & reverse switch pin 2 (A/T)
9 - grn - TCI Unit (US 9a 2.0 16V MK2
MAP is all connected even changed the fuel pump today and re-checked the timing no change