Thanks Komenda,
It's a long story but i have had problems with them before. I had over-spec'd plugs in and they were burning out the coils. It's possible that one was damaged at the time i sorted the plugs out and is only now showing the signs after degrading over time. Is there a simple way to test the coils for damage? As far as i know they're packaged pretty tight. This one's a real annoyance!