Author Topic: Debate about open fog grills....  (Read 17846 times)

Offline Teutonic_Tamer

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Re: Debate about open fog grills....
« Reply #10 on: 02 September 2008, 16:15 »
Hi TT - Thanks for entering into this debate/discussion.

Now you should well-know me by now that I'm up for a good fight debate, even a mass one!  :shocked:  :grin:

Firstly I would like you to understand that I'm really not taking the pi$$ in any of this discussion - I really am that ignorant when it comes to some aspects of the subject!

OK - but I suppose your extreme levels of enthusiasm tend to be so high, that they appear (to me, anyway) to very much overshadow any areas of weakness of knowledge on a particular subject.  And I don't mean that as a dig in any way, more of just an observation, which I sometimes have difficulty seeing through - if you get my drift?  :smiley:

And neither am I trying to score points to look good winning a debate. I will concede certain points and doubtless remain unconvinced on others and attempt to identify points where we may indeed be in agreement, even if we don't realise it at the time!

Yup, I'm fully with you on that.  I personally don't give a flying fig weather others agree with me or not - as long as I, and all the other forum members, are free to "put our point of veiw" down on the forum (and without being unreasonably moderated), then I'm as happy as Larry.  If others want to agree, or disagree with me - is not really important!  :smiley:

Also, to establish that we are talking about the same subject - I am talking about the 'factory' version partially open grills and not any homemade all-open version done by a crazy yankee teenager armed with a dremel in his backyard.

OK, and so was I.  But I also wanted to illustrate the extremes of the subject, and I think it is important that we do.  Afterall, Robin, just like you have modified your Golf as a "whole", it can aslo be stated that you have modified individual "components" of the said whole Golf.  Some peeps may fit the hot climes grilles without any tampering, whereas others will get the hacksaw, hammer, and hot glue gun to them!  :smug:

However, I think for you (or anyone else) to "narrow down" or restrict the subject to a certain level of open-ness in the grilles is not really appropriate.  I would see that as a similar approach, using CF as an example, of saying something like "we can only call carbon fibre products carbon fibre, if they are 100% black".  I'm sure Hurdy would throw his teddy out of the cot if someone tried to state is silver CF bonnet and mirror caps wern't CF!  :wink:

So regarding these grilles, we must respect that even the smallest openings, as on the pre-production ones, which had the rough equivalent of just 4 "open" hexagons were deemed to have an effect on air flow, and were therefore binned by VW.

Finally, lets not look at these with one eye closed.  :wink:  Whilst the "hot climes" official ones have the right one closed (in front of the screenwash), the left one is very much open, and can potentially flow a very large volume of air.  However, more importantly, where these have been retro-fitted to a car which doesn't have the additional rad, and therefore no "restrictor" to the airflow, this grille will have a massive effect on starving, or diverting air from other critial areas, such as the lower and upper central grilles, which have effectively four sucessive planes of resistance (1st the air con condensor, 2nd the intercooler, 3rd the main coolant radiator, and 4th the cooling fans and shrouds).  Air, just like water, or other liquids, is a fluid - and when flowing, will take the path of least resistance.  Try this as an example - get a garden watering can, attach the sprinkler rose to the spout, then fill it with water.  Now turn it upside down.  How much water comes out of the rose, and how fast - and how much comes out of the BFO hole which you filled up under the tap from.

It seems we are agreed that we don't actually know what any adverse effects of 'open' (only partially, remember please) may be, but you are convinced based on your expert knowledge that there will be a disadvantage. Perhaps where I differ is whether that disadvantage is enough to be worth being concerned about.

Not really.  I am 100% positive that these open fog grilles cause a "disadvantage".  Where we probably both agree though, is that none of us knows for certain categorically and exactly what components are disadvantaged, and more crucially, by how much.

However, based on my studies, and using basic physics and engineering principles - I can put my hand on my heart, and state that I strongly believe that certain components WILL be affect.  I can also clarify that this is my personal opinion, and try to help the "doubters" with some examples (the watering can, and I'll try to think of more).  What I can not do is quantifiy my thoughts and opinions, because (a) I don't work at Wolfsburg, and (b) I've never properly studied "Computational Fluid Dynamics" or CFD.  If there is anybody reading this forum who has expertise in (a) or (b), then I am 100% certain that my concerns and opinions would categorically agreed with.  If you've never heard of CFD, Google it - and you will hopefully agree that I'm not waffling or BSing.  :smiley:

Regarding screenwash disadvantages, I concede to the wind chill factor. However, in discussing the 'partially' open grill version, the air flow or wind is completely blocked on that side, so I think it's reasonable to discount the potential effects on screenwash as being a problem. I agree that the typical yankee totally open version could freeze their body fluids!

OK the wind-chill is settled -good!  :smiley:

Regarding the "closed" right one (infront of the screenwash), then yes, you may have a point on that very specific instance, however, as I state above, I need to consider ALL versions (from the pre-production, to the "hot climes", to not only the yanks but also some UK peeps on ukmkivs.net and GolfMk5.com who have opened up their right one), and also include both right and left grilles.  :nerd:

As stated above though, partially open or fully open grilles make no difference.  A hole is a hole, and no matter what size, air (and fluids in general) will still flow through it.  The only thing which changes in accordnce to the size is the volume.  Carburettor jets are one example.  Or try the watering can - but this time with a different experiment.  Fill the watering can up to a certain level - say 5 litres.  Now put the sprinkler rose on the end of the spout.  Now go and water your dafodils, using only the sprinkler rose, and time how long it takes to empty.  Repeat the experiment with the same 5 litres, but this time, remove the sprinkler rose, and water the daffs through the open pipe (where the rose pushes on to) and time how much quicker the can empties.  So that will prove that big holes or small - the same volume of fluids can still pass - irrespective of size of hole.  :nerd:

Now, onto my second concern of your above paragraph - about the flow being blocked on the rear.  That just isn't true.  Open your bonnet, (with the engine off and cold, I hasten to add) and from inside the engine compartment, from the top, put your hand/arm down beween the battery and the left headlamp.  You should be able to get your hand all the way down, and actually touch the rear of the fog lamp - and even tap some SOS morse code on the rear of the fog grille.  For the right side, the same free flow is there, but because of the large washer bottle, you can't actually get your hand down there (unless you are ET, with weird skinny arms!  :shocked:).  This "airflow" can pass extremely freely through the engine compartment, and exit underneath the bulkhead/firewall - so this particular point is a complete non-starter!  :nerd:  :smiley:


. . . to be continued (due to me waffling on and exceding the 10k character limit)  :rolleyes:
Sean - Independent Automotive Engineering Technician (ret'd)
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'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

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Offline Greenouse

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Re: Debate about open fog grills....
« Reply #11 on: 02 September 2008, 16:18 »
My car is now worthless  :sad: Superchips Bluefin AND open fog light grilles!!!!!!  :sad:   :evil:

Offline Teutonic_Tamer

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Re: Debate about open fog grills....
« Reply #12 on: 02 September 2008, 16:19 »
......contunued from above

Regarding production economics, I don't think that either of us can draw a satisfactory conclusion - Afterall even the German boffins are human and we simply don't know why for certain that the production changed.

I disagree.  Volkswagen had GTI fog lamp grilles on the pre-production and inital batch production models which fitted perfectly.  They looked just fine to me, from a visual aspect - and no doubt they were the "perfect" fog lamp grille from "Helmut - Volkswagens award winning fog lamp grille designer" !!!  So the top brass at Wolfsburg "signed-off" Hemuts fog lamp grille, complete with its four open honeycombs, and put it into full production.

So VW now had a perfect fog grille.  Helmut was happy, and VWs plastic factory started to mould them at full production.

A short while later, Helmut got some bad news - the holes in his grilles needed to be filled in.  Helmut was devistated, and cried a river over his Wiener Schnitzel.  VW needed to make new moulds for the grilles.

Drama and amusment aside - WHY would VW need to do this?  Why are those initial batch no longer available?  Afterall, not only is there an additional cost to VW for re-tooling - there will be extra plastic needed to "fill in" those 4 hexagons - so I clearly see that not as a "cost saving" exercise by VW, but the fundament reverse, in a quantifiable additional cost.

And poor old Helmut - he probably sent VW the bill for his Helga Specialist Counselling sessions too!  :grin:

Regarding aerodynamics, I appreciate that every little thing can have an effect but I'm still not convinced that partially open grills have such an effect for me to be worried about. Is having 'open' fog grills why my car felt lighter at 143 mph (GPS not speedo) on the autobahns? Acceleration from 130 upwards was certainly relatively slow but how often do I need performance at that end in a Golf hatchback?

But top speeds are a completely different issue, and is something that I have never brought into the discussion.  However, being as you raised the issue, I'll answer it!

Firstly, I'm 100% certain that the combination top speed, and open fog light grilles was NEVER an issue for VW - and so if someone wishes to "claim" that open fog lamp grilles give the GTI an extra 1.367 mph top speed - or whatever - the first thing I'd counter that with would be - and what where the control condition measurements between runs.  I would have no doubt that anyone could answer that?

Onto the real nitty-gritty of making "changes" to the aerodynamic profile of a vehicle.

Perhaps someone would like to ask McLaren if they will remove the air ducts from the brakes on their F1 cars.  Afterall, any F1 designer will tell you that the brake ducts WILL have a definate effect on reducing the top speed - and by getting rid of them, their silver cars will have a 10kmh top speed increase over the red cars.  Trouble is, McLaren will probably tell you to fcuk off, because, whilst they might appreciate an increase in top speed, they certainly wouldn't agree to massive overheating of the brakes, and the disintegration of the discs before half race distance.

So yes, even if the open fog grilles gave it an extra few mph top speed, the fact remains that they are most likely causing more damage elsewhere, such as reduced efficiency of the intercooler, or overheating of DSG.

I fear that, in my case, with the OSIR front splitter I'm already running, I'm a lost cause anyway.

Yeah, but at least the OSIR stuff actually looks good!  I personally think the open fog grilles look pants - and clearly not upto the same quality lines as the rest of the GTI front end.

Regarding my mention of my Mechatronics Module, again I repeat that I wasn't claiming that the lack of subsequent failure is proof of everyone else being okay, nor that mine won't fail again. Btw, I love your term "Fritz, VW's most careful Mechatronics Module builder"!

OK - understood! :)

Oh, and if you liked Fritz, you'll love his mate, Helmut!

The bottom line is that I hate anything fake and I see the stock closed grills as pretend honeycombe grills. So I much prefer the style of the partially open grills and I do think they look 'cool' - Let's not argue about aesthetic taste.

I absolutely agree on not arguing over individual perceptions of taste and aesthetics.  The world would be one mighty dull place if there were not cars like yours to drool over!

However, if I was sufficiently convinced that my partially open ones were a serious problem, then I would replace them with the original closed ones I still have. By this discussion I am trying to come to a decision over this and doubtless others reading it may make their own decisions.

OK - I fully appreciate your "train of thought", and fully respect it.  But how about maybe looking at it from a different angle?  At the mo, you seem to be using the approach of: "I'll leave the opens on, until I can find some evidence that they will cause damage" - which is reasonable.  However, what IF there WAS evidence of causing damage, but we couldn't actually provide it, maybe because of "copyright" or "commercial confidentiality"??  That is potentially a very real situation.

At the other end of the thought process, you could take the: "I'll remove the open fog grilles, and replace them with the standard ones, until someone can provide evidence that the open ones are safe".  However, just like the other train of thought - is there any evidence, and is it subject to commercial confidentiality?

Both trains of thought have their "hurdles" - but one has a "fail-safe" approach, whereas the other does not.


At the end of the day, it really makes no difference to me Robin if you keep em or bin em.  Whilst the simple "matter of fact" attitude of it being your car, "you brake it, you pay for the repairs" attidude is basically fundamentaly the correct one - the reality is that we are all online "mates", and we all like to offer information to help out each other.  That may be offering warnings of dodgy dealers, sites of mobile roadside revenue collectors <wink>, or dodgy parts, or whatever - we are all offering info in good faith.
Sean - Independent Automotive Engineering Technician (ret'd)
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'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

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Offline joesgti

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Re: Debate about open fog grills....
« Reply #13 on: 02 September 2008, 16:22 »
My car is now worthless  :sad: Superchips Bluefin AND open fog light grilles!!!!!!  :sad:   :evil:

 :grin: :grin: :grin: i know, but at least TTs car will be the perfect example in 15 years time  :grin: :grin:


GTI MK5
Not the only GTI...........but the best! ; )

Offline Teutonic_Tamer

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Re: Debate about open fog grills....
« Reply #14 on: 02 September 2008, 16:25 »
I've seen the open grilles and the plastic honeycomb sections look fairly flimsy.

Yeah.  When you compare the fog grilles with the lower centre one, the depth of the honeycombe lattice on the fogs is, what, about 5mm deep.  Whereas the lower centre grille is about 25mm deep, and considerably more rigid.  A pheasant can make a massive mess of the centre grille, so the open sides will just disintegrate!  :rolleyes:

With them being located where they are, wouldn't they be quite vulnerable to damage - even from smallish stones?

No more so than anywhere else on the front of the car - so shouldn't really be an issue.  :smiley:
Sean - Independent Automotive Engineering Technician (ret'd)
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'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

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Offline Teutonic_Tamer

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Re: Debate about open fog grills....
« Reply #15 on: 02 September 2008, 16:33 »
The Leon has pretty large open fog grills:


And . . . WFT has that got to do with the aerodyamics of the Golf?  :rolleyes:  The Golf and the Leon are like chalk and chese in their aerodynamic profiles!

Don't forget, VW specifically deleted the open fogs for a reason, whereas the Leon is still sold with them!  :tongue:

Finally, Seats are sold/marketed with considerably more emphasis on "style" and eye-catching design, based on Spanish "flair", and are targeted to a more younger demographic - whereas Golfs are designed with considerably more "restraint" in their styling, and are very much a slave to the German "form follows function" ethos, and are generally seen as more "mature" cars - though VW do seem to also appeal to the younger generations too!
Sean - Independent Automotive Engineering Technician (ret'd)
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'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo


Offline Teutonic_Tamer

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Re: Debate about open fog grills....
« Reply #16 on: 02 September 2008, 16:34 »
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz

Oi - wake up at the back!  :grin:  :grin:
Sean - Independent Automotive Engineering Technician (ret'd)
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'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo


Offline Teutonic_Tamer

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Re: Debate about open fog grills....
« Reply #17 on: 02 September 2008, 16:37 »
One additional possible reason why the driver side vent isn't open by default is that it would expose the driver side horn and its electrical connector to the elements.

Huh - WTF!

So the right side horn can't cope with an ickle bit of rain, yet the horn on the left side, along with the bonnet microswitch, the exterior air temp sensor, and all of the exposed wiring and connectors on the underside are somehow hermetically sealed to prevent the driving force of rain at 100mph!


 :rolleyes:  :rolleyes:  :rolleyes:  :rolleyes:
Sean - Independent Automotive Engineering Technician (ret'd)
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'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo


Offline Teutonic_Tamer

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Re: Debate about open fog grills....
« Reply #18 on: 02 September 2008, 16:40 »
My car is now worthless  :sad: Superchips Bluefin AND open fog light grilles!!!!!!  :sad:   :evil:

 :grin: :grin: :grin: i know, but at least TTs car will be the perfect example in 15 years time  :grin: :grin:

I wish!  :rolleyes:  Spend too much time on here for my own good!  :embarassed:
Sean - Independent Automotive Engineering Technician (ret'd)
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'06/7 Golf Mk5 GTI 5dr (BWA) DSG, colour coded,

I feel like a homo


Offline Greenouse

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Re: Debate about open fog grills....
« Reply #19 on: 02 September 2008, 16:48 »
My car is now worthless  :sad: Superchips Bluefin AND open fog light grilles!!!!!!  :sad:   :evil:

 :grin: :grin: :grin: i know, but at least TTs car will be the perfect example in 15 years time  :grin: :grin:

I wish!  :rolleyes:  Spend too much time on here for my own good!  :embarassed:

Some really usefull content as ever T_T! It's just a shame most of them are aimed at my mods, but hey, you pay your money you take's your chance's!!  :wink: And above all else, im still smiling  :smiley: