Author Topic: Len405 - mk3 16v  (Read 97017 times)

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #130 on: 27 February 2011, 14:34 »
Now this is the latch how it looks as standard.
You see the angled flange, which is on both sides, I cut that nearly all the way down so I could change the angle.
Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #131 on: 27 February 2011, 14:37 »
So next I used a load of filler to hold the flange in the new position and this is how it sits in there.

Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #132 on: 27 February 2011, 14:39 »
Here's a couple of pics with the connecting rods attached.



Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #133 on: 27 February 2011, 14:42 »
As you can also see I cut out a big sqaurish hole where the VW badge indent was!

So next will to cut and shape the flat metal plate that will cover the latch.
Will leave the VW hole til last so I have some access to the back of the latch and find a way of securely fixing it!
Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #134 on: 28 February 2011, 19:52 »
20,000!! :shocked:

Well at least some take notice!
Thank you!
Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #135 on: 05 March 2011, 13:47 »
Did a bit of playing around today as you can see from the pics in Dub Rides.

http://www.golfgtiforum.co.uk/index.php?topic=59754.msg1730381#new

Also been measuring up the plate to go over the front and working out that it cant be dead flat, it will have to bow outwards in the middle.
Plus the top of the recess is not straight! So will have to curve that as well.
So much for the easy bit! :rolleyes:
Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #136 on: 12 March 2011, 12:23 »
Well it was relatively easy! But lot more work to get it to look right!

Oh and the plate has a double section edge, I bent over 1/2 an inch and hammered it flat. Did this for a smooth edge and a little extra strength as I will be pulling the hatch open with this plate.





Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Neo Badness

  • I live here
  • *****
  • Posts: 2,780
  • Feet are for pedals
Re: Len405 - mk3 16v
« Reply #137 on: 30 March 2011, 19:19 »
Nice. Good effort there. Always fancied having a bash at this myself but never have the time it seems :cool:

You don't own a Mk2, you support it.

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #138 on: 04 April 2011, 16:47 »
Well I have decided I dont like how it is! So that plate will be coming off!

I will have to find a way of sinking the latch in so it doesnt create a hump in the plate!
Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk

Offline Len

  • 10k hero
  • *
  • Posts: 16,298
  • Guardian of the Seas, Protector of Waves
Re: Len405 - mk3 16v
« Reply #139 on: 04 April 2011, 16:48 »
Fitted a new tyre front nearside and noted a water leak!
New radiator required.
Mystic Blue Mk3 16v + Black Mk5 Gti 05 plate + Peugeot 405 Mi16

www.sas.org.uk
www.the-ace.org.uk