Author Topic: Downpipe and exhaust help  (Read 2300 times)

Offline xxdansigxx

  • GTI forum regular
  • ***
  • Posts: 135
Downpipe and exhaust help
« on: 30 December 2006, 16:04 »
RIght bought my mk2 with a stainless steel manifold only to find out that it was mild steel :@  anyway i now need to re-install the standard exhaust system but have a problem check the pics:



^^^^^^^^^^^^^^^^^
Is this the right exhaust system for a mk2 16v golf...:






as you can see there is a roll bar in the way now how do i get the down pipe up there do i have to drop the suspension abit?? to get the right amount of room any help would be gr8 thanks..

Offline VapourTrails

  • GTI forum regular
  • ***
  • Posts: 101
Re: Downpipe and exhaust help
« Reply #1 on: 30 December 2006, 16:33 »
not sure u got the right part there mate. been awhile since i seen a 16v zorst but i was sure it had 4 pipes into one off the head no box in line.

Offline xxdansigxx

  • GTI forum regular
  • ***
  • Posts: 135
Re: Downpipe and exhaust help
« Reply #2 on: 30 December 2006, 18:15 »
well it looks like the same exhaust that was on my m8t's 16v the manifold i took off was a 4-1 system but it was made out of mild steel meaning that has broken due to the crappy metal lol

thats the reason why im putting the so called standard exhaust back on....

cummon somone must know what to do??

Offline VapourTrails

  • GTI forum regular
  • ***
  • Posts: 101
Re: Downpipe and exhaust help
« Reply #3 on: 30 December 2006, 18:37 »
8v is 4 to 1 too its not that part its the other end that dont look right, if the old one came out without having to shift anything the new one should fit right back in the same way id have thought. wheres rubjohnny when ya need him :S

Offline rubjonny

  • 10k hero
  • *
  • Posts: 16,349
  • Hello, my name is John and I'm a dub addict.
Re: Downpipe and exhaust help
« Reply #4 on: 30 December 2006, 20:19 »
dude, for a start you've bolted the manifold on the wrong way round, it shoul point forwards :grin:

The downpipe fits above the subframe & ARB there, so to fit you have to have the engine out or drop the subframe while holding the engine up.

Edit: Yep that is a std 16v system.  cos of the big box it makes fitting tight thru the gap, if you can lift it high enough u might be able to slip it in from behind (steady!) in if the engine is not fitted.
« Last Edit: 30 December 2006, 20:21 by rubjonny »
Hello my name is John and I'm a dub addict.

Offline Agreeable Slick

  • Global Moderator
  • Serious forum addict
  • *****
  • Posts: 7,075
  • Unit
Re: Downpipe and exhaust help
« Reply #5 on: 30 December 2006, 20:23 »
Was going to mention the mani being ass about face.

Offline VapourTrails

  • GTI forum regular
  • ***
  • Posts: 101
Re: Downpipe and exhaust help
« Reply #6 on: 30 December 2006, 20:25 »
only one i seen didnt have the box there just a large bore pipe maybe cat/nocat version or not standard.

Offline xxdansigxx

  • GTI forum regular
  • ***
  • Posts: 135
Re: Downpipe and exhaust help
« Reply #7 on: 30 December 2006, 21:12 »
i know the mani is the wrong way around lol i just put it that wa so u could see it together lol quick job you know...

right so in other words i need to drop the suframe to get it in ????


Offline GaGti

  • Not said much yet
  • **
  • Posts: 52
Re: Downpipe and exhaust help
« Reply #8 on: 31 December 2006, 01:25 »
dude, for a start you've bolted the manifold on the wrong way round, it should point forwards :grin:

Rofl.......Thats creased me....  :wink: :grin: :grin: :grin:

On a serious note though...VW clearly didn't design the exhaust system with maintenance practicability in mind  :cry:

Offline rubjonny

  • 10k hero
  • *
  • Posts: 16,349
  • Hello, my name is John and I'm a dub addict.
Re: Downpipe and exhaust help
« Reply #9 on: 31 December 2006, 11:12 »
yes you probably will have to drop the subframe a bit, with the engine in its the only way realy.
Hello my name is John and I'm a dub addict.