Author Topic: Disaster! Clutch removal problem  (Read 1303 times)

Offline Emc

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Disaster! Clutch removal problem
« on: 07 May 2006, 15:57 »
Can anyone help? We are finding it physically impossible to drop the transmission in order to change the clutch. Cant believe its possible without removing the engine - dont want to put it all back together unfixed. Are we missing something?

Offline GTI-T

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Re: Disaster! Clutch removal problem
« Reply #1 on: 07 May 2006, 16:19 »
A bit of useful information mate what cars is it  :rolleyes:

Offline Emc

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Re: Disaster! Clutch removal problem
« Reply #2 on: 07 May 2006, 16:24 »
Hi,

We are looking at :

Golf GTi, 2 litre, Nov 1985.
ADY engine
CHE transmission

Cheers!

Offline carl

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Re: Disaster! Clutch removal problem
« Reply #3 on: 07 May 2006, 18:32 »
ive think you have to turn the gearbox from right to left for it to come out.
thats what my brothering law says he works in a garage so give that ago.

Offline Horney

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Re: Disaster! Clutch removal problem
« Reply #4 on: 07 May 2006, 19:27 »
You not got a haynes or a workshop manual?

I would have thought attempting a job like this without one a little optermistic. As said above you need to wiggle it around a fair bit to get it out. I didn't do mine, but my local mechanic hated doing it. It took him hours to get the box back in and the startermotor lined up!

Nick

Offline AudiA8Quattro

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Re: Disaster! Clutch removal problem
« Reply #5 on: 07 May 2006, 19:33 »
Rotate the diff up to give you enough clearance.
BTW haynes is next to useless!
FOR DIY GUIDES GO TO <br>www.volkswagenaudi.co.uk<br/>BRAKES, SUSPENSION, CV JOINTS

Offline Lewy

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Re: Disaster! Clutch removal problem
« Reply #6 on: 07 May 2006, 19:40 »
Have you tried the metal flywheel cover, gets people everytime, all it takes it a couple of 10mm bolts, and wahey, she's out!

Offline Emc

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Re: Disaster! Clutch removal problem
« Reply #7 on: 08 May 2006, 10:05 »
thanks for feedback...can you elaborate on the fly wheel suggestion.
Following Haynes to tthe letter so far!

Offline Agreeable Slick

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Re: Disaster! Clutch removal problem
« Reply #8 on: 08 May 2006, 10:10 »
I presume you have removed the driveshafts from the box already, and all the spline/hex bolts around the bell housing. It should then just rotate 90 degrees clockwise and then be able to be pulled straight off. It's a quite heavy lump but as long as one person is supporting and the other moving it around then it should be pretty straight forward.

Offline Emc

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Re: Disaster! Clutch removal problem
« Reply #9 on: 08 May 2006, 10:18 »
Yep - all disconnected, free to rotate. Do we need to rotate before withdraw? Thanks!