I did buy the kit from VW (the thieving swines @ Chiswick VW wanted ?39.00

so I went to another branch which sold it to me for ?27)!
Anyway, I've tried putting the plastic valve on the other way but it didn't work & then back to the way I originally had it (the same as you described, jedi16v), I've also run the engine with the heater on full/res cap off until fan kicks in/water overflows but it is still blowing cold

I've noticed that the hose going into the metal valve gets hot but the hose going from that valve into the baulkhead (matrix) is not really getting hot, do you think I may have a faulty new by-pass valve?
Any suggestions would be appreciated because I'm really starting to hate this car!