Author Topic: Rear window washer...mk4 estate.  (Read 2686 times)

Offline bgbazz

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Rear window washer...mk4 estate.
« on: 18 March 2016, 17:19 »
A quick question before I start ripping the car apart. Does anyone know where the washer fluid line runs from the reservoir/pump to the rear window on an estate? Mine has an obvious leak somewhere, although there is no evidence, other than the strong smell of the fluid inside the car....no signs of liquid leaking anywhere, pump making normal sounds, but no fluid reaching the jet in the rear wiper.

Does the line run internally...in the sill cavity, or externally underneath the sill (doubtful)...LH or RH side of the vehicle?

Anyone had this problem before?
Mk4 Golf TDI Estate 4Motion, remapped 1.9. Sweet runner = keeper. She is the 66th vehicle I've owned and hopefully, the last.

Offline Wazzzer

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Re: Rear window washer...mk4 estate.
« Reply #1 on: 18 March 2016, 20:00 »
If it's anything like the hatch it runs along the roof on the passenger side (if I remember rightly)

Have you checked inside the hatch itself?


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline bgbazz

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Re: Rear window washer...mk4 estate.
« Reply #2 on: 19 March 2016, 06:29 »
I had the tailgate liner open yesterday and checked everything under there...no sign of a leak there and no smell either. Looks like I have to attack the headlining... :sad:

Thanks for the help.
Mk4 Golf TDI Estate 4Motion, remapped 1.9. Sweet runner = keeper. She is the 66th vehicle I've owned and hopefully, the last.

Offline itavaltalainen

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Re: Rear window washer...mk4 estate.
« Reply #3 on: 19 March 2016, 13:19 »
often the line brakes at the hinge where it gets bent
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Offline bgbazz

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Re: Rear window washer...mk4 estate.
« Reply #4 on: 19 March 2016, 17:19 »
Well, just to sum it all up...I've got it all up and running perfectly now. (only took me about 3 hours, without hurrying).

Just in case anyone else finds themselves in a similar situation and wants to fix it themselves, I'll tell you what I found out. This relates only to the Mk4 Estate, so I can't comment on the hatchback versions.

Standing behind the car, ready to lift the tailgate, all my directions will relate to you standing in that position. The small washer fluid pipe runs from the wiper motor area to the right hand side, bends and follows the glass upwards and then to the top centre, just behind the hi mount brake light bar. It then goes through one of the two connecting flexible conduits and into the main body of the car...it then tracks to the left (passenger side on the cars you guys drive) and dives down beside LH taillight assembly and into the well behind the wheel arch. At this stage, you will have come across two pipe connectors, not counting the one at the wiper motor end....one is just behind the hi level brake light and the other is just under floor level slightly below the LH tail light assy (that's where my problem was...connector had come apart.) The pipe then goes up and over the wheel arch and from there, I have no idea. I had to remove the upper sections of plastic trim on the tailgate and the upper part of the trim on the body (the large ''u'" shaped one with the VW logo badge on it. Also the LH side trim below the window, and the cubby hole plastic storage box behind it. Hope this is all clear enough.

At the beginning of the exercise, I removed the little black plastic jet from the wiper pivot shaft and left it out for the time being...each time I came across a connector, I applied a bit of gentle air nozzle pressure to clear the line...you would be amazed at what came out! The first time, blowing from the connector behind the Hi brake light, it was like a string of wet spagetti...God knows what the previous owner had been using and no wonder it blocked up!!! When I finally had it all back together and gave it the last test, the jet was reaching my garage ceiling and the pump wasn't making angry sounds...a quick adjustment of the directional ball nozzle (with a fine needle) and all is well with the world again.
Apologies for the long winded  explanation, but I'm hoping someone may benefit from it.
Mk4 Golf TDI Estate 4Motion, remapped 1.9. Sweet runner = keeper. She is the 66th vehicle I've owned and hopefully, the last.

Offline bgbazz

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Re: Rear window washer...mk4 estate.
« Reply #5 on: 19 March 2016, 17:42 »
Meant to add...many thanks to both of you, for taking the time to answer and offer suggestions. I really appreciate the effort.

 :smiley:
Mk4 Golf TDI Estate 4Motion, remapped 1.9. Sweet runner = keeper. She is the 66th vehicle I've owned and hopefully, the last.

Offline Wazzzer

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Re: Rear window washer...mk4 estate.
« Reply #6 on: 19 March 2016, 19:32 »
No problem mate, nice to hear it's sorted


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline bgbazz

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Re: Rear window washer...mk4 estate.
« Reply #7 on: 20 March 2016, 19:50 »
Gave it a proper road test today...80mph on the motorway and it sprays the fluid exactly where it's needed.

Well chuffed with that result.

Thanks again guys.   :smiley:
Mk4 Golf TDI Estate 4Motion, remapped 1.9. Sweet runner = keeper. She is the 66th vehicle I've owned and hopefully, the last.