Author Topic: Cylinder Head Rebuilding  (Read 2843 times)

Offline Ant1981

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Cylinder Head Rebuilding
« on: 16 December 2013, 22:30 »
I've had a good search but couldn't find what I was after. Could someone point me in the direction of a guide to rebuilding a cylinder head for an AUM engine please? Thanks.
80% of your posts are total tripe, as they are mostly replies to sh1te posts created by the morons that, unfortunately this forum attracts.

'02 VW Golf 1.8 GTi Turbo - 186,000 miles
'09 Kawasaki Ninja ZX-6R
1990 VW Golf GTi 16V - Gone but not forgotten
Currently considering next car

Offline beppe2672

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Re: Cylinder Head Rebuilding
« Reply #1 on: 17 December 2013, 05:11 »
What are gonna try and do? Most the stuff in a cylinder head is pretty generic. There isn't much inside a 1.8t that is different.
1999 1.8t AGU, KNN Panel filter, Smoothed air box, Custom CAI, Forge 007 dv, REVO stage 1, 3" eBay TBE. Audi TT quickrack.

To come - A DIY hybrid K03 and a whole lot of supporting mods!

Offline Ant1981

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Re: Cylinder Head Rebuilding
« Reply #2 on: 17 December 2013, 10:18 »
Rebuild after cambelt failure. The variable valve timing is something which I don't want to get wrong too.
80% of your posts are total tripe, as they are mostly replies to sh1te posts created by the morons that, unfortunately this forum attracts.

'02 VW Golf 1.8 GTi Turbo - 186,000 miles
'09 Kawasaki Ninja ZX-6R
1990 VW Golf GTi 16V - Gone but not forgotten
Currently considering next car

Offline beppe2672

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Re: Cylinder Head Rebuilding
« Reply #3 on: 17 December 2013, 17:53 »
The vvt system in our cars is nothing like the vvtl systems you see in Hondas, all it does is changes where the tension is on the chain to slightly alter the phase of one of the cams to allow more valve overlap to help emissions. So really it's just a slightly different cam chain tensioner.
1999 1.8t AGU, KNN Panel filter, Smoothed air box, Custom CAI, Forge 007 dv, REVO stage 1, 3" eBay TBE. Audi TT quickrack.

To come - A DIY hybrid K03 and a whole lot of supporting mods!

Offline Ant1981

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Re: Cylinder Head Rebuilding
« Reply #4 on: 17 December 2013, 22:56 »
The vvt system in our cars is nothing like the vvtl systems you see in Hondas, all it does is changes where the tension is on the chain to slightly alter the phase of one of the cams to allow more valve overlap to help emissions. So really it's just a slightly different cam chain tensioner.

Ought to be easy for someone like me then.

Where can I buy valves etc for my head? There's nothing on ECP or GSF. A few names I've not heard of on ebay. Any suggestions? Thanks.
80% of your posts are total tripe, as they are mostly replies to sh1te posts created by the morons that, unfortunately this forum attracts.

'02 VW Golf 1.8 GTi Turbo - 186,000 miles
'09 Kawasaki Ninja ZX-6R
1990 VW Golf GTi 16V - Gone but not forgotten
Currently considering next car

Offline rockmonkey69

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Re: Cylinder Head Rebuilding
« Reply #5 on: 17 December 2013, 23:10 »
Supertech do aftermarket valves for our 1.8t, they come highly recommended. Standard valves can more than likely be purchased from VW dealer.

Offline Ant1981

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Re: Cylinder Head Rebuilding
« Reply #6 on: 17 December 2013, 23:27 »
Supertech do aftermarket valves for our 1.8t, they come highly recommended. Standard valves can more than likely be purchased from VW dealer.

Cheers, I'll check them out and see how they price, I'm not looking to uprate anything, it's got 148k on the clock, otherwise a good car, so just want to keep it running.
80% of your posts are total tripe, as they are mostly replies to sh1te posts created by the morons that, unfortunately this forum attracts.

'02 VW Golf 1.8 GTi Turbo - 186,000 miles
'09 Kawasaki Ninja ZX-6R
1990 VW Golf GTi 16V - Gone but not forgotten
Currently considering next car

Offline rockmonkey69

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Re: Cylinder Head Rebuilding
« Reply #7 on: 18 December 2013, 01:20 »
I would only really bother changing valves if I was to chase big power. Otherwise I would have them checked to see if they are straight, then just lap them back in and do a vacuum test. Pretty much all I did on my rebuild and a few other bits.

Offline james2

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Re: Cylinder Head Rebuilding
« Reply #8 on: 18 December 2013, 18:54 »
I would only really bother changing valves if I was to chase big power. Otherwise I would have them checked to see if they are straight, then just lap them back in and do a vacuum test. Pretty much all I did on my rebuild and a few other bits.

When i did a car i removed the valves and put one in a drill and spun it up and if there bent you can see it. :)
AGU 1.8T. Mods done: R32 front bumper, turborev smic, ngk platinum spark plugs, uprated pancake pipe, demon motorsport boost hoses, forge 007 dv, forge engine cover, r-tec stage 1 map ,home made cold airfilter ,run on 98 ron fuel and castrol edge 0w 40 oil. Advanti racing alloys.

Offline beppe2672

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Re: Cylinder Head Rebuilding
« Reply #9 on: 19 December 2013, 01:42 »
A little bit cowboy but it works! It'll save you removing all the valves too! http://youtu.be/reAuAbazfOc
1999 1.8t AGU, KNN Panel filter, Smoothed air box, Custom CAI, Forge 007 dv, REVO stage 1, 3" eBay TBE. Audi TT quickrack.

To come - A DIY hybrid K03 and a whole lot of supporting mods!