I let some time pass and then it was time for some big spending – there was no record of the cambelt/water pump having ever been changed, and seeing as the car was 9 years old when I bought it, it really was time to bite the bullet. Got both sorted (not something I fancied tackling myself), so now I’ve got a bit of peace of mind that it’s done, and I’m happy to continue modifying.
Next up I wanted to get rid of my horrible scored, rusted rear brake discs and cruddy old pads. Not too expensive for parts which I ordered online at VW Spares – never really done anything to cars before but am reasonably handy, so read up a lot online and in the Haynes manual, watched a few videos on YouTube and decided I could easily do it myself. Ordered a caliper rewinding tool for about £20 I think on eBay, and set about doing it – really wasn’t difficult and it smartened the rear end up a bit and makes the car stop slightly better. Useful
I also decided to bleed the entire system while I was at it and give it some tasty new Dot 4 to drink – bought myself a Gunson Eezibleed, which I found to be an absolute heap of sh1te. It seemed to work well, and I thought everything was going swimmingly. Finished the job and had very little resistance from the brake pedal (until it hit the floor, of course). I kept pumping in the hope it would sort itself out – then my brake fluid warning light started shouting at me. Good. So I checked the reservoir and topped it up, thinking it might need to settle into the system and need a little top up. Nope, was just drinking it. Where the funk was it going? Turns out I’d failed to tighten the rear driver side bleed nipple back up properly – nice one. All the fluid was spewing out. So I nabbed a lift to Halfords to get myself another bottle of Dot 4 (good, bit more money then), and had another attempt with the Eezibleed. This time I made sure everything was tightened back up and was positive it would work. Nope. There was a stupid amount of air in the system and I copped the right ‘ump. Left the car overnight and gave it another go in the morning – my dad helped me this time, and we did it the “old-fashioned” way by bleeding each caliper at a time, depressing the brake pedal 10 times or so to get all the old (actually, now new after my two failed attempts!) fluid and air out. Went round each wheel, still thinking it would probably be knackered (having never tried anything like this before I didn’t have the highest of hopes), only to find the old man had sorted it with his heavy right foot. Good pressure from the brake pedal and no leaks. It now stops a bit sharper than before (I think) and it’s re-assuring to know that the brake fluid is clean and new, and not full of water. Sorted.
I also whacked a new fuel filter on the same weekend, as I was still getting the lumpy, lack-of-power driving – fuel filter didn’t do anything, but it cost less than a tenner, took about 30 minutes to fit and can’t hurt as a general service item. The following weekend I fitted the new spark plugs, as mentioned earlier, and this cured the nasty lumpiness (ohh err). Service-wise, that’s everything I’ve done to date. The car really is driving sweet now, so I’m happy to start spending a little bit more on modifying it, knowing that I’ve got myself a decent base to begin with
Got my “modified” insurance sorted with Greenlight, and first-things-first I ordered a Pipercross Panel filter and set about smoothing out the stock airbox:
Also stuck the Pipercross stickers on top of the airbox cover for some engine bay bling:
I ordered a Creations Motorsport TIP and 5-piece boost kit:
Managed to get a couple of the hoses fitted the other week, but struggled with some of the others. Needed a bit more time to tackle those, so will give it a go soon – I got the stock TIP off but couldn’t for the life of me get the CM one to fit in there! I’ll have to get the coolant pipes off the side of the engine to make enough room, but again need a bit more time to mess with this. Got the two easy ones in (N75 pipe and DV-to-inlet) and whacked the CM sticker on my top cover, and also in my rear window:
Getting hacked off with the noisy SAI pump on cold startup, I got under the car and drilled out the knackered old rivets and secured it back together with some shiny new nuts, bolts and washers. Seemed to do the trick slightly – still growls a bit for 30 seconds or so, but it no longer sounds like a lawn mower and doesn’t give me the ridiculous “whoosh” when it shuts down, like I had before. I discovered that by covering the end of the hose (which should connect to the airbox I think, but there doesn’t appear to be a hole for it anywhere!?) with my hand, the noise stopped. So I taped it up with some duct tape, thinking it would be fine – drove it for two days before an emissions light appeared on my dash! Scanned it when I got home from work to find a fault code (which I now forget) that told me the SAI hoses were blocked. Better get rid of that tape then! Took the tape off, cleared the code – light disappeared from the dash and hasn’t come on since. Suppose I’ll just live with the bit of noise on startup. Before fixing the SAI, if I drove off while it was operational, the car would be extremely jerky and erratic. It doesn’t seem to do that any more, so at least the new bolts served some kind of purpose.
Took delivery of this last week:
The car is my daily driver and I’m not looking to slam it to the ground – I want a nice tidy drop, and to sort the handling out slightly. After a lot of research, I settled upon the Weitec (by KW) Ultra GT 40mm Springs & Shocks – bought from Damian at DPM Performance, who is a really helpfuly bloke. I’ve come to the conclusion that cheap coilovers wouldn’t be for me, so I’d rather spend the same money on springs & shocks in the hope of getting a better quality product. I’ve read only positive things about the Weitec gear – dropped the front springs & shocks with my VW mechanic mate earlier today who is going to assemble everything for me (I’ve got all new OEM top mounts, bearings, bushes and plates) and come over to fit it all one evening this week. Looking forward to getting it lowered slightly and having it feel more solid round the corners. Definitely likes to bounce and roll on the standard suspension! Will get pics up as soon as it’s done (hopefully this week, if not next) – should make a nice subtle difference to the appearance of the car. I’m going for OEM+ really, as I want it to be comfortable for daily use, practical, but stylish. Got plenty more plans for it yet, but lowering it was the first of my “major” mods I wanted to get sorted. 40mm is perfect for me, as it’ll close the arch gap up nicely (will look better when I get some 18s and spacers on it), firm up the handling, but I won’t encounter any problems with the ARB. I looked at the Eibach 30mm springs, but wanted to upgrade the shocks too and fancied a bit more of a drop. So the Weitec 40mm kit seems perfect for me – if I want it lower then I’m fooked, but I’m pretty sure I’ll be happy with it...
Lastly, I gave the car a good detail last weekend – I’ve never done much more than washing and the occasional bit of polishing in the past. Gave it a good two-bucket wash & dry, then got myself some Megs clay and detailing spray and clayed the entire car. It was pretty nasty. Now it’s smooth as glass
I treated a few minor scuffs and scratches with Megs Scratch X 2.0, then I polished the whole thing (by hand – not got a DA or anything so the results aren’t fantastic, but I was almost dead on Sunday night!) with Autoglym SRP, sealed it with Autoglym EGP and finally waxed it with G3 Professional Super Gloss Paste Wax. I then gave the tyres a going over with Autoglym Instant Tyre Dressing – as my first attempt at a “proper” detailing session, I was pretty please with the results to be honest. There’s still a few minor swirls on the paintwork which I would eventually like to get out, but I think I need a stronger compound (suggestions welcome – maybe the Scratch X is suitable?) and most likely a DA to help me. But it was shining quite nicely when I was finished
So, pretty much up-to-date now – an epic post, I know, but I’ve consolidated about 8 months worth into one hit! If you’re still awake, congratulations. You’re probably now in desperate need of a strong drink, but my future posts won’t be quite as tedious – I don’t think...
Thanks for reading and hopefully this will be of some use/interest to somebody out there – I had basically no experience working on cars before buying the Golf at the end of last year, and through helpful posts and the people on forums such as this, I’ve learned absolutely loads. It’s a wicked hobby, and as my mate who owned a pretty-much “show quality” Mk2 into which he’d thrown thousands of pounds has told me: “It’s all downhill from here, mate...”
Cheers, Tom.