Author Topic: Exhaust Issues!!!  (Read 4214 times)

Offline martin-gti

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Exhaust Issues!!!
« on: 26 September 2012, 22:15 »
Hey everyone!

Last friday my mk4 AUM started sounding horrendous, like a tank....with a blown exhaust! Got it into work where we had a look at it on the ramp and it appeared to be the flexi part of the pipe with the cat on  :angry: decided to go with a miltek de-cat as i already have a cat back system.
Fast forward to today and we fit the de-cat.... it still sounds horrendous!!! do the manifolds crack / leak? or could it be the turbo?
2001 MK4 GTI 1.8T 3dr - Reflex Silver 2009-2013
2007 MK5 GTI 2.OT 3dr - Reflex Silver 2013-

Offline GTi_James

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Re: Exhaust Issues!!!
« Reply #1 on: 26 September 2012, 22:29 »
Hey everyone!

Last friday my mk4 AUM started sounding horrendous, like a tank....with a blown exhaust! Got it into work where we had a look at it on the ramp and it appeared to be the flexi part of the pipe with the cat on  :angry: decided to go with a miltek de-cat as i already have a cat back system.
Fast forward to today and we fit the de-cat.... it still sounds horrendous!!! do the manifolds crack / leak? or could it be the turbo?

manifolds can crack, i'm currently spying one on ebay, stainless steel for about £80, but i want it as its shiny :cool:


Mk4 Golf 1.8t AUM, Wintersports Addition. PiperX panel filter, 008p Forge DV, Toyosports DP 3", Miltek Anni Style CatBack non resonated, APR Sport CAT 200Cell, Catch Can RS4 Reps 18s, OEM R32 front and OEM

Offline martin-gti

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Re: Exhaust Issues!!!
« Reply #2 on: 26 September 2012, 22:36 »
whats more common to go? manifold or turbo?
2001 MK4 GTI 1.8T 3dr - Reflex Silver 2009-2013
2007 MK5 GTI 2.OT 3dr - Reflex Silver 2013-

Offline GTi_James

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Re: Exhaust Issues!!!
« Reply #3 on: 26 September 2012, 22:45 »
depends i rekon, has the turbo been under strain? i.e tow bar fitted? last owner part of the caravan club? i havent heard of many manifolds going but it could be a possibility if it some how cracked due to shock from a bump or hitting something that inadvertently shunted parts attached to it?  :undecided: and also check the seals


Mk4 Golf 1.8t AUM, Wintersports Addition. PiperX panel filter, 008p Forge DV, Toyosports DP 3", Miltek Anni Style CatBack non resonated, APR Sport CAT 200Cell, Catch Can RS4 Reps 18s, OEM R32 front and OEM

Offline DunnDeal12

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Re: Exhaust Issues!!!
« Reply #4 on: 27 September 2012, 00:05 »
Hey everyone!

Last friday my mk4 AUM started sounding horrendous, like a tank....with a blown exhaust! Got it into work where we had a look at it on the ramp and it appeared to be the flexi part of the pipe with the cat on  :angry: decided to go with a miltek de-cat as i already have a cat back system.
Fast forward to today and we fit the de-cat.... it still sounds horrendous!!! do the manifolds crack / leak? or could it be the turbo?

manifolds can crack, i'm currently spying one on ebay, stainless steel for about £80, but i want it as its shiny :cool:

stainless ones produce more heat and WILL crack thats why there so cheep

Offline sam1990

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Re: Exhaust Issues!!!
« Reply #5 on: 27 September 2012, 00:06 »
turbo housings do tent to crack alot, also it could be the triangular gasket in between the manifold and turbo

Offline GTi_James

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Re: Exhaust Issues!!!
« Reply #6 on: 27 September 2012, 00:18 »
Hey everyone!

Last friday my mk4 AUM started sounding horrendous, like a tank....with a blown exhaust! Got it into work where we had a look at it on the ramp and it appeared to be the flexi part of the pipe with the cat on  :angry: decided to go with a miltek de-cat as i already have a cat back system.
Fast forward to today and we fit the de-cat.... it still sounds horrendous!!! do the manifolds crack / leak? or could it be the turbo?

manifolds can crack, i'm currently spying one on ebay, stainless steel for about £80, but i want it as its shiny :cool:

stainless ones produce more heat and WILL crack thats why there so cheep

hmmm i'll reconsider that then lol cheers!


Mk4 Golf 1.8t AUM, Wintersports Addition. PiperX panel filter, 008p Forge DV, Toyosports DP 3", Miltek Anni Style CatBack non resonated, APR Sport CAT 200Cell, Catch Can RS4 Reps 18s, OEM R32 front and OEM

Offline Chris.

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Re: Exhaust Issues!!!
« Reply #7 on: 27 September 2012, 00:36 »
feel where its blowing from??

itll be hot mind

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Offline martin-gti

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Re: Exhaust Issues!!!
« Reply #8 on: 27 September 2012, 17:56 »
well just got back from work where we got the car on the ramp again, stuck our heads under the bonnet and could see that the bolts from the manifold into the turbo were worryingly loose! Has anyone ever experienced this?

We managed to tighten the bolts up and when started up it was a bit better....hoping that its just the gasket we will need to replace!

martin
2001 MK4 GTI 1.8T 3dr - Reflex Silver 2009-2013
2007 MK5 GTI 2.OT 3dr - Reflex Silver 2013-

Offline sam1990

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Re: Exhaust Issues!!!
« Reply #9 on: 27 September 2012, 22:25 »
yeah ive had it, like i said above the triangular gasket, make sure you get the gasket from vw because aftermarket ones never seem to get the stud pattern correct and then u have to hack away at the gasket to make it fit which in return weekens the gasket and it wont last long, also change the three bolts as the like to snap