Author Topic: K03 x k04-023 DIY hybrid help  (Read 5485 times)

Offline rio_gti

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K03 x k04-023 DIY hybrid help
« on: 27 May 2012, 22:02 »

Can anyone help me create a k03 x k04-023 hybrid (DIY)

http://www.golfgtiforum.co.uk/index.php?topic=232042.0


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline Toby

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Re: K03 x k04-023 DIY hybrid help
« Reply #1 on: 27 May 2012, 22:42 »
ppft u not done this yet?!  :grin: :grin: :grin:

A real 304bhp 286lbft in a mk4 golf!

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Offline rio_gti

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Re: K03 x k04-023 DIY hybrid help
« Reply #2 on: 28 May 2012, 02:32 »
ppft u not done this yet?!  :grin: :grin: :grin:

You know why I ain't started.... What are you some sorta wise guy  :laugh:  :tongue:


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline Toby

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Re: K03 x k04-023 DIY hybrid help
« Reply #3 on: 28 May 2012, 07:04 »
To busy jetting off half way around the world or something  :undecided:

A real 304bhp 286lbft in a mk4 golf!

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Offline rio_gti

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Re: K03 x k04-023 DIY hybrid help
« Reply #4 on: 28 May 2012, 11:57 »
Lol but anti climax right now, waitin at the airport to board...... Still, least I got some meguiars tyre shine spray...... Can't even get it online it's the nuts!!!!!!


2000 GTI 1.8t ARZ, S2000 filter, DSG intake, Forge 007 dv, Catch can, R-tech custom remap, 3" Supersize Silicone TIP, Powerflex dog bone, 'The Beast' FMIC, Ultimate delete, LCR fuel pump, 3" Turbo back, K03 hybrid, Ported Manifold, S3 injectors, 80mm maf = 280bhp 270lbft :evil:

Offline Toby

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Re: K03 x k04-023 DIY hybrid help
« Reply #5 on: 28 May 2012, 12:01 »
Sweet!! I want some!  :grin:

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Offline JimBR

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Re: K03 x k04-023 DIY hybrid help
« Reply #6 on: 28 May 2012, 12:09 »
Me too  :sad:

The endurance tyre gel is a pain in the arse to apply lol.

Offline littco

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Re: K03 x k04-023 DIY hybrid help
« Reply #7 on: 28 May 2012, 12:30 »
Hi, I've been building hybrids for a while now. I can certainly help you build a hydrid, Are you to build one from scratch ?

Basically it's a little more tricky on a k03. You need a k03 turbine housing, k03 compressor housing. K04 compressor housing and k04 core, either a new one or 2nd hand.

The turbine housing needs to machined to accept the k04 turbine, once done the exist k04 fits directly in. Then you need to cut and weld the k03 and k04 compressor housing to mate the outlet of the k03 to the scroll of the k04.

I would suggest an uprated actuator as the stock one won't hold the wastegate closed at RPM

Balancing is only need if new parts are used.

I can supply all parts, balancing , machining, welding basically what ever you need to build one.

If running on an agu you'll need 346cc Saab red top injectors. S3/TT maf. Fmic . 3"dp and cat.  Remap to 265bhp as a realistic figure, possibly higher.

Offline Toby

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Re: K03 x k04-023 DIY hybrid help
« Reply #8 on: 28 May 2012, 13:51 »
A lot of faffing then tbh  :grin:

Ko4 rawr

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Offline scarr89

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Re: K03 x k04-023 DIY hybrid help
« Reply #9 on: 28 May 2012, 16:43 »
@ litco...Ever had experience building hybrid turbos for diesels?