Author Topic: Forge Actuator Advice Please  (Read 4038 times)

Offline D4VEY01

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Forge Actuator Advice Please
« on: 08 March 2012, 20:33 »
Im looking at getting a forge actuator as my vw original seems weak,
I`ve got an AGU with an R-Tech stage 1 remap,
Does the actuator come with a coloured spring if so which will i need ?
Also do i need any new gaskets for anything as i might fit it myself or is there a GOOD "how to"

Nice 1
Dave

1999 : GTI : 1.8T : AGU : SPEC 1 R-TECH REMAP : BOSCH SUPER 4 : FORGE TIP : SILICONE TURBO HOSE KIT : 18" RS4 ALLOYS : -30MM ADJ SPAX SHOCKS/SPRINGS : FORGE 007P D/V (YELLOW) : MILLTEK CAT BACK RES 4MOTION : POWERFLEX DOG BONE BUSHES : PIPERCROSS FILTER : FORGE ACTUATOR (YELLOW) :

Offline shaft69

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Re: Forge Actuator Advice Please
« Reply #1 on: 08 March 2012, 20:48 »
Need both exh manifold gaskets  and actuator with yellow spring. I also fitted 3 bolts that bolt manifold to turbo.
MK4 1.8t bored/stroked 2.0lt AEG crank, 83mm supertech pistons, intergrated rods, ACL race brgs, Flowed large port head, Supertech valves, All ARP bolts, GTX2871r turbo, Tial wastegate, 3" pipewerx dp, REVO stage 3 tune, Direct port water meth, MORE TO COME!!! Ready to go racing
Owner of bndynamix ltd. BMW and mini specialist
184 Wallgate, Wigan
WN3 4AL
07966492823.

Offline Chris#101

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Re: Forge Actuator Advice Please
« Reply #2 on: 08 March 2012, 21:29 »
Ive just replaced mine. Fairly big job  :wink:

check out my project for more details  :smiley:

http://www.golfgtiforum.co.uk/index.php?topic=222223.0


          2003 1.8T: R-tech Live Cutom Stage 2 remap: N249 Bypass : Forge T.I.P : Forge 007p  : Forge Actuator, yellow spring : Toyosports F.M.I.C : Toyosports C.A.I :                                                                   PCV simplified - oil catch can : 42' Draft 3" turbo back non res exhaust system : Devils own W.M.I : 231bhp & 258lbs-ft

Offline D4VEY01

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Re: Forge Actuator Advice Please
« Reply #3 on: 08 March 2012, 21:48 »
Thanks for the replys
Any advice is greatly received,had planned to have a day spare to have ago at it,just needed to know of extra parts that might be needed.

cheers

1999 : GTI : 1.8T : AGU : SPEC 1 R-TECH REMAP : BOSCH SUPER 4 : FORGE TIP : SILICONE TURBO HOSE KIT : 18" RS4 ALLOYS : -30MM ADJ SPAX SHOCKS/SPRINGS : FORGE 007P D/V (YELLOW) : MILLTEK CAT BACK RES 4MOTION : POWERFLEX DOG BONE BUSHES : PIPERCROSS FILTER : FORGE ACTUATOR (YELLOW) :

Offline Chris#101

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Re: Forge Actuator Advice Please
« Reply #4 on: 08 March 2012, 22:45 »
Thanks for the replys
Any advice is greatly received,had planned to have a day spare to have ago at it,just needed to know of extra parts that might be needed.

cheers


If im honest it took me the best part of 3 days with everything going smoothly and too plan, So I would deffinitely set yourself atleast 2 days aside depending on your pace and incase the car turns stubborn  :lipsrsealed:

But parts wise I changed

*Oil banjo washers x2
*Coolant banjo washers x2
*Manifold-Turbo gasket
*engine oil
*engine oil filter
*coolant


          2003 1.8T: R-tech Live Cutom Stage 2 remap: N249 Bypass : Forge T.I.P : Forge 007p  : Forge Actuator, yellow spring : Toyosports F.M.I.C : Toyosports C.A.I :                                                                   PCV simplified - oil catch can : 42' Draft 3" turbo back non res exhaust system : Devils own W.M.I : 231bhp & 258lbs-ft

Offline D4VEY01

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Re: Forge Actuator Advice Please
« Reply #5 on: 09 March 2012, 00:33 »
Cheers Chris,Thanks for the parts list,Ill get an order in so the job can be done without much agro. :grin:

1999 : GTI : 1.8T : AGU : SPEC 1 R-TECH REMAP : BOSCH SUPER 4 : FORGE TIP : SILICONE TURBO HOSE KIT : 18" RS4 ALLOYS : -30MM ADJ SPAX SHOCKS/SPRINGS : FORGE 007P D/V (YELLOW) : MILLTEK CAT BACK RES 4MOTION : POWERFLEX DOG BONE BUSHES : PIPERCROSS FILTER : FORGE ACTUATOR (YELLOW) :

Offline shaft69

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Re: Forge Actuator Advice Please
« Reply #6 on: 09 March 2012, 06:44 »
I never took turbo off just manifold.
MK4 1.8t bored/stroked 2.0lt AEG crank, 83mm supertech pistons, intergrated rods, ACL race brgs, Flowed large port head, Supertech valves, All ARP bolts, GTX2871r turbo, Tial wastegate, 3" pipewerx dp, REVO stage 3 tune, Direct port water meth, MORE TO COME!!! Ready to go racing
Owner of bndynamix ltd. BMW and mini specialist
184 Wallgate, Wigan
WN3 4AL
07966492823.

Offline Wazzzer

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Re: Forge Actuator Advice Please
« Reply #7 on: 09 March 2012, 16:07 »
undo and get all the pipes out the way
undo 3 bolts holding turbo to manifold
undo bolt holding turbo to block
turbo should drop slightly
find all 13 manifold nuts and undo (a few you won't be able to physically see)
remove manifold
undo oil feed banjo on turbo
undo 3 bolts holding actuator on
undo wastegate nuts
fit new actuator

reverse the above


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline asboGTI

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Re: Forge Actuator Advice Please
« Reply #8 on: 09 March 2012, 16:55 »
undo and get all the pipes out the way
undo 3 bolts holding turbo to manifold
undo bolt holding turbo to block
turbo should drop slightly
find all 13 manifold nuts and undo (a few you won't be able to physically see)
remove manifold
undo oil feed banjo on turbo
undo 3 bolts holding actuator on
undo wastegate nuts
fit new actuator

reverse the above

so if you reverse the above you would remove the new actuator not very good this way cant see it working some how :drool: :laugh:
vw golf mk4 ARZ 1.8T pipercross panel filter, xenon headlights, JOMS coilovers, forge 007p with green spring, audi tt anti roll bar, 3inch ebay trubo back exhaust, COOKIES MONSTER STICKER(adds bhp I swear)

Offline Wazzzer

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Re: Forge Actuator Advice Please
« Reply #9 on: 09 March 2012, 18:50 »
smart arse :laugh:


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175