Author Topic: Problem with MK4 Sump  (Read 6465 times)

Offline mowlamb

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Problem with MK4 Sump
« on: 24 January 2012, 09:36 »
Done my 2nd oil change yesterday and again had trouble removing the sump plug. Last year the sump plug just turned in the hole and then eventually bit to the thread and came out. Upon investigation of the old sump plug one of the thread on the plug was broken. I thought I could have damaged the thread in the sump but the new plug went in and tightened up nicely. 1 year on and it was time to change the oil again. Again I had the same problem. This time however when I got the plug out the threads on it were fine. So now I think the thread did go last time and I was just lucky that the plug tightened all the way as the plug I put in yesterday goes tight then when you try to tighten it more it goes loose.

It is currently as tight as I can do it before it goes loose and there is a slight leak. I have phoned the garage and my mate has a sump repair kit which he thinks should be able to sort the problem out without the need for a new sump.

I recently helped 2 mates do their oil, one Seat and one Vauxhall, and they went perfect. Is this a regular problem with the mk4 sumps as when I come to do it next year I want to be able to do it with out breaking anything lol!

Offline stevelfc

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Re: Problem with MK4 Sump
« Reply #1 on: 24 January 2012, 10:18 »
I had the problem with my golf and yes it is a common problem for th vw alloy sump as the thread comes out you have 2 choices new sump or alloy coil the sump with a sump repair kit i did my 8 months ago and been ok no leaks or problems

Offline mowlamb

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Re: Problem with MK4 Sump
« Reply #2 on: 24 January 2012, 10:23 »
Yeah the sump repair kit is being used on it on wednesday. Just as I start to sort things on the car something else always happens lol! Just replaced all filters, coolant, new battery and new front pads and started to like driving it again.

Offline Dalo Harkin

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Re: Problem with MK4 Sump
« Reply #3 on: 24 January 2012, 12:37 »
re tap the hole and then use a bigger sump bolt
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Offline scarr89

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Re: Problem with MK4 Sump
« Reply #4 on: 24 January 2012, 17:02 »
What comes as part of the sump repair kit out of interest?

Offline mowlamb

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Re: Problem with MK4 Sump
« Reply #5 on: 24 January 2012, 17:23 »
I think it's a tool that allows you to re thread the sump hole ready for a new sump plug to be fitted.

Offline Steve_PD

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Re: Problem with MK4 Sump
« Reply #6 on: 24 January 2012, 17:27 »
More than likely the plug has been overtightened in the past.
Repair kits use a helicoil
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Offline mowlamb

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Re: Problem with MK4 Sump
« Reply #7 on: 24 January 2012, 17:42 »
More than likely the plug has been overtightened in the past.
Repair kits use a helicoil

That's the word I was trying to remember!

Offline brianpologti

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Re: Problem with MK4 Sump
« Reply #8 on: 24 January 2012, 18:58 »
More than likely the plug has been overtightened in the past.
Repair kits use a helicoil
And I think some use a slightly different(bigger) plug , with a different thread, think I ve heard they off a French car.
I ended up just buying a new sump then messed around with it after, keep as a spare,
« Last Edit: 24 January 2012, 19:01 by brianpologti »

Offline Steve_PD

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Re: Problem with MK4 Sump
« Reply #9 on: 24 January 2012, 19:10 »
Depends on the kit some use the same plug some use new bigger plugs.
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