Author Topic: Ignition Switch Removal  (Read 5190 times)

Offline Splinter

  • GTI forum regular
  • ***
  • Posts: 148
Ignition Switch Removal
« on: 25 April 2005, 11:36 »
I had a problem firstly when putting key in ignition and not sending a signal through to the stereo.

Then yesterday, my car wouldn't start, which again, I pinpointed to the ignition switch (behind the iginition barrel) failing to work properly. Just to let you know I personally found this a pain in the arse to fix on a mk3 Golf and would recommend getting a quote from VW people if cheap enough. I'm writing this because I couldn't find anything on the web for a mk3 golf to help me.

...however, It took me just over an 1 hour 15mins to fix (including head scratching time!). The switch itself is VW only and costs just over £20.

I removed all the plastic cowling from around the steering column, disconnect battery, unplug airbag lead to back of wheel, unscrew hex bolts from behind steering wheel,  remove airbag/centrel, and remove 23 mm nut in middle of steering wheel. Then three screws hold both instrument stalks on and unplug all leads (remembering where they go, but don't worry they can't go back where they're not supposed to) Unscrew shear-off bolt clamping collar of the barrel holder around steering column casing (mine was just finger tight) Easy so far!

Now you will need a Small fingered puller to remove the flanged collar in front of the small chunky spring. ...I didn't have this! so in the end I decided it was easier just to remove the steering column, which took me about 10 - 15 minutes longer, but involves breaking yer back trying to reach under the dash! There are two shear-off bolts which I had to drill/chisel to unscrew and further down some more bolts. (Remember to take the steering lock off with the key)  This let me remove the whole column and I could then hold the flanged collar, while hitting the top of the thread on the colum with a hammer. Thus finally removing the collar  :grin:

Basically I found it a pain in the arse for what I thought was going to be a simple fix. Apparently its a common failure on mk3's and more tricky to remove than on mk1's and mk2's. Hope it helps. I'm sure someone will tell me I've gone about it the wrong way!  :cry: Thanks to those people!
" Do it today, Don't wait until tomorrow "

mrwotto

  • Guest
Re: Ignition Switch Removal
« Reply #1 on: 25 April 2005, 13:19 »
I have the very same job to do on my mk2 next week, hope its gonna be easy :confused:

Offline davero

  • I live here
  • *****
  • Posts: 710
Re: Ignition Switch Removal
« Reply #2 on: 25 April 2005, 15:05 »
i got my switch at gsf. didn't fit it myself though because i had no puller, sounds like a nasty job. my mechanic put mine in for a fiver.

Offline Splinter

  • GTI forum regular
  • ***
  • Posts: 148
Re: Ignition Switch Removal
« Reply #3 on: 26 April 2005, 14:00 »
i got my switch at gsf. didn't fit it myself though because i had no puller, sounds like a nasty job. my mechanic put mine in for a fiver.
I should have done that before I decided to do it myself without the right tools!
" Do it today, Don't wait until tomorrow "

Offline davero

  • I live here
  • *****
  • Posts: 710
Re: Ignition Switch Removal
« Reply #4 on: 26 April 2005, 17:07 »
i try most things myself, but my mechanic says i shouldn't. "if you don't know what your looking for, don't look" hasn't stopped me, i'm bound to learn something along the way

mrwotto

  • Guest
Re: Ignition Switch Removal
« Reply #5 on: 26 April 2005, 18:45 »
I have decided to get my local mechanic to fit mine for me aswell.

Offline tianaroja

  • Not said much yet
  • **
  • Posts: 70
Re: Ignition Switch Removal
« Reply #6 on: 01 May 2005, 10:31 »
well i can tell you from experience this job is easy with the right tools you need a bearing puller to remove the unit and the switch is accessible  you did not need to remove column that is awkward!

the money you have saved by doing it yourself easily compensates the price of a good puller, a Mk2 is easier if it is an Early one and does not have the splined steering wheel boss then you dont need a puller

good luck

Offline insane

  • GTI forum regular
  • ***
  • Posts: 127
Re: Ignition Switch Removal
« Reply #7 on: 04 May 2005, 10:57 »
my switch went a couple of months back also, and me and a mate had a go at changing it
if you have one of those pullers, makes life a lot easier!
but failing that, a good old hammer and some sort of small chisel type does the trick, just bang it up from underneath  :shocked: carefully! lol
 :smiley:

nogama3

  • Guest
Re: Ignition Switch Removal
« Reply #8 on: 04 May 2005, 12:13 »
me old man did mine, took over an hour to do, had pullers but the adaptor just wouldn't budge. went to local vw breakers who attempted it and even then it didnt come off. took of whole column and then grinded it off. nightmare of a job to do. pain in the *ss to put back an all.

Offline nitro

  • Not said much yet
  • **
  • Posts: 51
  • sometimes it just has to be done.....
Re: Ignition Switch Removal
« Reply #9 on: 16 July 2005, 22:21 »
I had a faulty switch as well, looked at doing it the right way, had to fix the car, no pullers.....mmm..... looked at the position of the mounting tab on the switch and then drilled down through alu' casting just at the step in the casting, went right through the plastic tab!
pulled out the old lock.
the retaining clips are in the casting so no worries about holding the switch in.
God knows how long it takes with the right tools and the 'know' but this was easy.