Author Topic: I did everything by the book and ended up killing the starter motor!  (Read 2758 times)

Offline Ben Lessani

  • I live here
  • *****
  • Posts: 3,873
  • The poor mans MK2 Haynes author
Yeah guessing it was odd for me to not get a car fired up first time! :rolleyes:
Anyone repaired a starter motor it seems simple enough, but not sure where to get the Bosch repair kits or even if its economically viable than just an exchange?

I've repaired a couple in my time, usually nothing more complex than new bell housing bush, clean up the armature contacts, replace the bushes and replace the solenoid +ve braided strap.

Bear in mind that earth is just for the solenoid, you need a healthy gearbox earth for the starter itself.

When you turn the key, it should at least clunk - that will tell you the solenoid is working. If it doesn't clunk, then the solenoid might be dead. Use a bridge wire direct from the battery to the +ve trigger on the solenoid. If it doesn't make a noise again, whack it with a plastic mallet, if it still doesn't make a noise, then it almost definitely has packed in.

You can strip the solenoid down really easily and make sure it hasn't corroded and seized. If it has, a quick blast with sandpaper and some moly grease should do you fine - then try again and see if it works.

The starter is slightly harder to refurb, but not impossible, just a case of dismantling everything you can see, the bushes should have a minimum of 11mm IIRC.

No harm dismantling it and having a look. I managed to get another 8 months out of my step dads with a quick clean and degrease (which costs nothing). I got a refurb at a local place on my one on the golf after I thought I broke it when the output shaft was wiggling. It turns out the output shaft should be loose, it centres on the bell housing bush in the gearbox.

Offline cняis

  • I live here
  • *****
  • Posts: 3,034
  • Know there's something burning over there...

 I got a refurb at a local place on my one on the golf after I thought I broke it when the output shaft was wiggling. It turns out the output shaft should be loose, it centres on the bell housing bush in the gearbox.

Recon units will usually come with a new bush  :smiley:


I don't think a semi will give the same results

Offline fishnchipsx2

  • Here all the time
  • ****
  • Posts: 356
Checked the gearbox --> chassis --> battery earth straps?  Screwdriver to bridge the starter motor contacts should at least give you a 'clunk' to show the solenoid is working...

Offline clipperjay

  • I live here
  • *****
  • Posts: 3,148
Yeah its dead as a dodo!
Just rang a place they have a Bosch exchange unit for £55 local to me so checking costs of new windings I'm for the bosch exchange with one years warrantee included I'm guessing!