Author Topic: removing a rounded splined bolt  (Read 1244 times)

Offline Mikee_D

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removing a rounded splined bolt
« on: 08 August 2010, 20:38 »

Im currently removing the engine and gearbox of my MK2 GTI, and I have got down to the last few bolts to remove the last few bolts from the inner CV joint, so i could lift the engine out, and have found that the previous owner has completely rounded the splines on 2 of the bolt heads (on the drivers side).

Is there any other way of removing them or is it a case of cutting the heads off, removing the joint and then removing what's left of the bolt afterwards?


thanks

Offline AudiA8Quattro

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Re: removing a rounded splined bolt
« Reply #1 on: 08 August 2010, 20:58 »
Try irwin extractors. You can get them from ebay.
FOR DIY GUIDES GO TO <br>www.volkswagenaudi.co.uk<br/>BRAKES, SUSPENSION, CV JOINTS

Offline danny_p

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Re: removing a rounded splined bolt
« Reply #2 on: 08 August 2010, 23:42 »
you can often just welt a bihex socket over the top and that'll shift it
all the VW's have gone bar 1.

Offline rickar

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Re: removing a rounded splined bolt
« Reply #3 on: 23 August 2010, 20:39 »
Cut it off, it saves so much time, and the cost of a replacement is negligible...
Good Luck.

Offline Phil1980

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Re: removing a rounded splined bolt
« Reply #4 on: 23 August 2010, 20:43 »
Easy-outs are what you need. :smiley:
MK5 2005 GTI, BLACK, 3 DR, 18" MONZA II, XENONS

Offline Diamond Hell

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Re: removing a rounded splined bolt
« Reply #5 on: 28 August 2010, 22:03 »
Can't remember whether it's hex key or Torx, but welt one of those in there and they'll generally grip.
Just because you're offended doesn't make you right.

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Offline danny_p

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Re: removing a rounded splined bolt
« Reply #6 on: 29 August 2010, 03:34 »
t45 torx welted in or bihex socket welted over top   got 2 chances
all the VW's have gone bar 1.