Author Topic: mk2 injectors  (Read 4923 times)

Offline bazzza

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mk2 injectors
« on: 21 July 2010, 15:55 »
hello can any help, i have a mk2 1.8 8v k-jet ev code ... i think  the injector are  leaking as it runs fine when cold but when i stop it wont start, it dont do this all the time!  the two end injectors are tite an the middle ones are loose ..any way do i just pull it out pop the new rubber on an push it back in ...

Offline rubjonny

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Re: mk2 injectors
« Reply #1 on: 21 July 2010, 16:21 »
pretty much yeah, it wont stop em leaking fuel trhough, but if just an airleak that';ll be sorted. can check inj function while they're out easily enough. pull all 4 out and pop each into a container of equal size. take out the fuel pump relay and bridge the 2 largest terminals, then manually lift the flap in the airbox as high as it will go, then release it. the injectors should spray a nice even cone of fuel.  pull the bridge wire off the relay socket, then wipe the tips. they shouldnt drip for around 5 minutes. then check the volume delivered is the same on all 4.
if any injector sprays less or a poor pattern, swap that injector to another pipe and repeat the test. if problem moves its injector, if not its the fuel pipe or metering head. Before you undo the injector pipe wait till pressure has gone down, this will take several hours. or just be extra carefull with rag held over if you liek to live your life dangerously!

if one of your injectors is faulty just replace all 4 as a set, gsf do bosch ones and sometimes you can buy brass mercedes injectors from ebay for a bit cheaper. or watch the classifieds, someone was selling a set a while ago on cgti.
Hello my name is John and I'm a dub addict.

Offline bazzza

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Re: mk2 injectors
« Reply #2 on: 21 July 2010, 16:55 »
thanks pal i"ll have a go to morrow

Offline gti newbie

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Re: mk2 injectors
« Reply #3 on: 23 July 2010, 17:55 »
any joy with your injectors ?

We got a simular problem with an 8v k-jet except there is no fuel at all coming out of the injectors. There is fuel at the metering head and cold start valve but no fuel being delivered to any of our injectors. Have manually lifted the flap in the airbox as high as it will go, then released it. No fuel is coming to any of the injectors still.

Have had a look at the metering head control plunger underneath and it seems to move in/out freely.

Anyone with any ideas be greatfull, as I understand it the airflow sensor plate is moveing freely so if you manually move it up if all correct some fuel should be delivered to the injectors ?

Offline bodga

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Re: mk2 injectors
« Reply #4 on: 23 July 2010, 21:43 »
when you say fuel at the meter head have you cracked open the banjo nut at the side of the meter head that comes from the fuel pump? have you cracked open the banjos on the head for the injectors to see if fuel is there? high pressure fuel thou so use loads of towels/rags

Offline gti newbie

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Re: mk2 injectors
« Reply #5 on: 26 July 2010, 22:40 »
Yes there was fuel coming out of the banjos and at pressure.

Worked on the Golf Saturday, decided to take the plunger out of the body, it moved up and down freely and rested on the stop piece and was in good condition.
What we noticed was that you got little spirts of fluid from 3 of the injector line outputs but not on one of them.
So flushed through the fuel distributor until all four had fluid coming out. (As i understood it you should get something even though was not under pressue....?
Anyhow put it all back together and tested the injectors again. Hey presto fuel coming out when the airflow sensor plate was raised.   :smiley:

Not shure but must of been some dirt inside the metering head. Being a geek am interested to know the fine working details of a metering head  :nerd: :cool:

Offline rubjonny

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Re: mk2 injectors
« Reply #6 on: 27 July 2010, 09:38 »
Hello my name is John and I'm a dub addict.