Author Topic: ic pipe diameter question  (Read 860 times)

Offline pitchy

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ic pipe diameter question
« on: 08 April 2010, 12:52 »
ive been looking at routes for piping my new fmic and i think its gona be slightly longer than standard, plus the intercooler is bigger, so my question is what size is the smallest diameter i can use safely to compensate for these differences for lag issues etc. one reason i ask is we have a cnc pipe bender at work that i could use to get a complete pipe each side of the intercooler in one piece instead of joins etc, problem is its only tooled up for 2" max, would it be restrictive for 230bhp? i personally would imagine it should be ok as long as i dont go any higher than stg2?
2002 gti aum mods-cai / n75j / 007p / stg1 remap / rs4 reps .
things done in the last few months - new temp sensor / new gearbox oil / anni matts / painted interior trim / debadged /
things to do - refurb wheels-satin black / coilovers / paint headlights internals black / fit fmic / 3" turbo back / stg2 remap

Offline golf-sib

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Re: ic pipe diameter question
« Reply #1 on: 08 April 2010, 20:49 »
If I remember correctly smallest pipe is 50mm, which is the same size piping in the a4 1.8T's Typically people go with 57mm, which I have never understood as I though smaller cubic area would be more effective.

What I can do is measure the turbo inlet and outlet up for a confirmation about 50mm as I got a spare k03, as my one broke then magically fixed itself, but I'm keeping it handy, for just incase.

Also what route you taking as I am planning some 50mm pipework soon, I got an idea of a few routes, but I am also tempted by just doing the typical over the top route by the battery, just getting the typical 57mm+ piping made in a 50mm setup if the sizes are correct in my head.


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Offline pitchy

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Re: ic pipe diameter question
« Reply #2 on: 09 April 2010, 07:43 »
cheers mate that would be good, il av a quick measure of mine today too, im sure it goes down to 50mm too so 50mm through shouldnt be a problem :smiley: as for routes im looking to get an s3 inlet to make things easier but cant find 1
2002 gti aum mods-cai / n75j / 007p / stg1 remap / rs4 reps .
things done in the last few months - new temp sensor / new gearbox oil / anni matts / painted interior trim / debadged /
things to do - refurb wheels-satin black / coilovers / paint headlights internals black / fit fmic / 3" turbo back / stg2 remap

Offline Purely VAG

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Re: ic pipe diameter question
« Reply #3 on: 09 April 2010, 14:17 »
My ebay IC has 2.5" outlets. Yet uses 2.25" piping on inlet side.

2.5" is best use,What im changing to anyway. Shame i can't find a DIY 2.5" pipe bender, gotta go pay some monkey.

✉ Jrd@PurelyVAG.co.uk // www.PurelyVAG.co.uk

Offline pitchy

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Re: ic pipe diameter question
« Reply #4 on: 09 April 2010, 15:52 »
2.5" is very hard to bend diy, 50mm is very hard manually, hopefully im gona get mine done on the cnc pipe bender :wink: thats if i can talk the gaffer into it being a very good cause :grin:
unless im after massive bhp then i reckon 2" should be fine
2002 gti aum mods-cai / n75j / 007p / stg1 remap / rs4 reps .
things done in the last few months - new temp sensor / new gearbox oil / anni matts / painted interior trim / debadged /
things to do - refurb wheels-satin black / coilovers / paint headlights internals black / fit fmic / 3" turbo back / stg2 remap