Author Topic: Rear End Rot - Suggestions Please  (Read 10549 times)

Offline oldngrey

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Re: Rear End Rot - Suggestions Please
« Reply #40 on: 05 July 2009, 22:36 »
Just wanted to say well done. Saw this thread a while back - looked in the boot of my new mk 2 straight away - no label! Sh*te! Signs of rust along seam but not too bad. Been emptying rust killer / proofer the whole mularky on it. I think it'll be OK - hope so. Might float now as well. Just got a gasless welder myself and take heart you're not the worst!
Rich

Offline jezza16v

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Re: Rear End Rot - Nearly There!
« Reply #41 on: 12 July 2009, 16:41 »

Got the wiring loom back in, just thought I'd check the lights for fit....Bu**er......Left too low, right too high and on the pi**.........more work required  :angry:





Pinted below the bumper line with a thick coat of Hammerite anti chip, great stuff & seam sealer added inside & out.



Then covered all over in solid black, just to get a good shine so I could see the 'lines' and check for flaws, a few small ones but WTF!



Cut back with 1200 w&d and paste then........top coat and laquer........not too bad at all  :smiley:





Not a bad match at all, thanks Halfords.....just one 300ml can gave a very good cover over eveything above the bumper line and the very bottom of the panel which is visible. Hard to get a good finish on the laquer, had to cut it back with 1200 and paste again but the finish is good and the blend around the side not too bad, not perfect but acceptable all things considered.



I have to say thanks to phil88 for the inspiration gained from his project, I'd have scrapped it if I hadn't seen his perseverence.
Some more boring sealing work to do underneath to make it last another 18 years, will get pics of the fully finished job, hopefully next weekend........Phew

Offline theclash

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Re: Rear End Rot - Suggestions Please
« Reply #42 on: 12 July 2009, 21:51 »
credit to you mate well done you should be proud....

Offline Mr Blue

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Re: Rear End Rot - Suggestions Please
« Reply #43 on: 12 July 2009, 22:22 »
very good effort mate!

While your at it...

Check the petrol filler area. Remove the black rubber overspill guard thing. It just pulls out.

Poke a screw driver around the top area. garanteed rotten  :lipsrsealed:
:)

Offline jezza16v

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Re: Rear End Rot - Suggestions Please
« Reply #44 on: 12 July 2009, 23:19 »
very good effort mate!

While your at it...

Check the petrol filler area. Remove the black rubber overspill guard thing. It just pulls out.

Poke a screw driver around the top area. garanteed rotten  :lipsrsealed:

Thanks for the tip on that, I just had a look, had to remove a big circlip first, unbelievable caked on crud in there  :shocked: (and bl**dy sharp), cleaned it all out, hard to see but had a good 'poke & feel'. Some of the underseal has split and peeled and there is some surface rust but no holes thankfully. A thorough Kurust and Waxoyl treatment should sort it.........A good tip for everyone on here I think........unless you have a sensitive disposition.  :wink:

Offline jezza16v

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Re: Rear End Rot - Suggestions Please
« Reply #45 on: 16 July 2009, 13:06 »
Fu**ing Yay!...........  :grin:      Its finished and back on the road at last after the best part of 2 months in the garage.







Still not 100% happy with o/s rear light fit, but no leaks at all now and due to the lack of huge holes in the back is much quieter now........like its a different car.

Thanks to all for your interest and encouraging comments.   :grin: :grin: :grin: :grin:

Offline Horney

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Re: Rear End Rot - Suggestions Please
« Reply #46 on: 16 July 2009, 13:08 »
Mate, that looks superb!

Nick

VeeDubGTI16v

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Re: Rear End Rot - Suggestions Please
« Reply #47 on: 16 July 2009, 13:17 »
well done! i bet noone will notice the lights being a smidge out unless you pointed it out to them

however you have convinced me to repair my panel rather than replace  :grin:

Offline Jay

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Re: Rear End Rot - Suggestions Please
« Reply #48 on: 16 July 2009, 13:42 »
Mate, that looks superb!

Nick

+1

Excellent job :afro:
Passat B5.5 2.3 V5 170, with all the extras.

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But for the purest engine experience, displacement has no replacement. All other methods are simply attempts to artificially recreate the benefits of displacement.

Offline Horney

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Re: Rear End Rot - Suggestions Please
« Reply #49 on: 16 July 2009, 13:45 »
You should hire him to do yours Jay!

nick