I picked up my new (to me) '06 GTI last Saturday. Fuel warning came on yesterday, and I went and filled it up today. The needle had been in the red (although not quite at the bottom) and I had probably driven about 20 miles since the warning light came on.
When I went to fill up today, the pump put in 53.6 litres of fuel before it stopped. The tank is supposedly 55l, right? Does that mean that all I had left in the tank was 1.4l? That seems very little to me.
If the fuel light came on yesterday, you then parked up overnight, and then drove a further 20miles from a cold start, then it is perfectly likely that you only had 1.4 litres left! A close call.
Is it possible the tank is maybe closer to 60l in reality? What's the max amount of fuel you were ever able to put in?
OK, the fuel tank on all front wheel drive Mk5 Golfs (not too sure about the 4motion ones) has a
nominal capacity of 55 litres. What that basically means - from a bone dry tank, to the first click-stop on a correctly calibrated fuel delivery nozzle (using a set delivery rate, delivering un-aireated fuel at ambient temps), in a car parked on the level - and you should be able to get near as damn it 55 litres. However, with a little care, and a lot of patience, if you want to actually 'brim' the tank (which is the only real way for accurate fuel consumption calculations), then you can actually get a further 10 litres in. But these last 10 litres can take just as long as the first 55 litres. Most 'hatchback' styled cars are like this, whereas conventional saloon cars tend to be less (on the Audi A4 range, you can only squeeze an extra 2 litres).
So in nerd mode, even though the GTI is supposed to only have a 55 litre tank, I can sometimes get more fuel in that, than I can in my RS4, which has a 63 litre tank!

A word of CAUTION though.

If you do decide to 'brim' your tank, then do NOT immediately park it up - especially if it is a black (or dark coloured) car, and you leave it in bright sunlight. Because if you do, you will probably find that most of that extra 10 litres has been vented out the overflow, right next to your right rear tyre!
