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Author Topic: How to test intercooler for leaks  (Read 1121 times)

Offline oceanic-green

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How to test intercooler for leaks
« on: 05 July 2013, 10:20 »
What is the best way of testing an intercooler for leaks? Would it be to block off one end and poor water in it and see if it comes out, or would water be to thick if the whole was very small?

And, does a Forge FMIC have the Forge name on it? I ask as I know of one for sale that is apparently a Forge single pass, but there is no Forge name on it
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Mods: R-Tech custom remap, Beachbuggy K250 Turbo, Forge 007 DV, RAMAIR Jetstream 108 induction filter, silicone piping throughout, R-Tech Supersize TIP, 42 Draft Stealth Catch Can, N249 bypass, Ported Manifold, Toyo Sports FMIC with 2 & 1/2 pipes, Custom made full turbo back exhaust & 2 & 1/2 " downpipe and 200 cell sports cat. BAM injectors, Turbosmart Boost Gauge, BBS CK Wheels, 312mm Brembo front discs and pads, Carbon canister delete and last of all, a liquid cube!

Offline Nino

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Re: How to test intercooler for leaks
« Reply #1 on: 05 July 2013, 10:44 »
A forge one usally has the name onit and I wouldn't put water in, your better off having a smoke test done. 
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Offline Granta Gti

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Re: How to test intercooler for leaks
« Reply #2 on: 05 July 2013, 11:14 »
You should be able to see trades of oil coming out if it was leaking.
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Offline gazareth

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Re: How to test intercooler for leaks
« Reply #3 on: 05 July 2013, 20:16 »
yeah I would go with a smoke test. or if you block 1 end of intercooler and find a way to pressurise with a couple of psi on the other end. then put ic into a container of water and check for bubbles coming out. could probably do it with a cooling system pressure tester.
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Offline oceanic-green

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Re: How to test intercooler for leaks
« Reply #4 on: 07 July 2013, 09:06 »
Thanks guys, I definitely think it is the intercooler as the 17963 code keeps coming back after a run. I will be going along quite quickly in 5th and all of a sudden there is no more power, it won't pull any more. All the pipes that could leak have now been replaced, this eliminated the 17705 code. i have a few days off work now, so I will give the intercooler a test!
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Mods: R-Tech custom remap, Beachbuggy K250 Turbo, Forge 007 DV, RAMAIR Jetstream 108 induction filter, silicone piping throughout, R-Tech Supersize TIP, 42 Draft Stealth Catch Can, N249 bypass, Ported Manifold, Toyo Sports FMIC with 2 & 1/2 pipes, Custom made full turbo back exhaust & 2 & 1/2 " downpipe and 200 cell sports cat. BAM injectors, Turbosmart Boost Gauge, BBS CK Wheels, 312mm Brembo front discs and pads, Carbon canister delete and last of all, a liquid cube!
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