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Model specific boards => Golf mk4 => Golf mk4 TDI => Topic started by: bigfish999 on 10 April 2011, 16:16

Title: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 16:16
hi everyone im a bit stuck i need help i have a lovely red mk 4 gt 150 golf which i love, last week the inercooler pipe came off due to worn lugs,i replaced pipe and drove the car planted my foot and black smoke came out of exhaust and loss of power and pipe came off again can anyone tell me what they think the problem could be .
Title: Re: new intercooler pipe keeps blowing off
Post by: JC on 10 April 2011, 16:18
sure steve_pd or rhyso will be along VERY soon.  :grin: :laugh:
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 16:23
new to this what does that mean mate????
Title: Re: new intercooler pipe keeps blowing off
Post by: JC on 10 April 2011, 16:26
they know all about pipes popping off  :laugh:
Title: Re: new intercooler pipe keeps blowing off
Post by: Rhyso on 10 April 2011, 16:30
Welcome to the forum  :smiley:

i assume you replaced it with a new pipe?

Did you replace the clip holding the pipe on??  Often VW supply you with the wrong clip as there are different sizes

Otherwise the connector on the intercooler itself might be worn but I've not heard of that happening too often  :undecided:
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 16:31
thanks bro doh!!!!!!!!
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 16:34
the pipe itself was replaced thats it do you think id need to replace other clips ??
Title: Re: new intercooler pipe keeps blowing off
Post by: Rhyso on 10 April 2011, 16:43
the pipe itself was replaced thats it do you think id need to replace other clips ??

Yeah the clip itself will be worn so you need to replace that too.  Worth replacing them all whilst you're at it as you can then check the condition of the lugs on the other pipes and replace accordingly  :smiley:
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 16:48
thanks for that if i can pick your brains alittle more if its not the clips what do you think it could be im not doing the work myself and im trying to help my mate who is carrying out the work thanks
Title: Re: new intercooler pipe keeps blowing off
Post by: Rhyso on 10 April 2011, 17:25
thanks for that if i can pick your brains alittle more if its not the clips what do you think it could be im not doing the work myself and im trying to help my mate who is carrying out the work thanks

The connecting pieces on the intercooler itself may be worn.  When you fit the pipe and secure the clip it should be very snug with virtually no movement.  If it moves about a couple of cm's then you know its worn

Its normally the lugs on the pipes that wear though  :undecided:
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 17:51
thanks again i will be so pleased if thats the problem will let you know if that fixes the problem
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 18:03
Just to let you know the said pipe is a joining pipe so doesn't go directly into the intercooler 
Title: Re: new intercooler pipe keeps blowing off
Post by: Rhyso on 10 April 2011, 19:23
Just to let you know the said pipe is a joining pipe so doesn't go directly into the intercooler 

Most likely the lugs on the other pipe are worn then mate; best to replace that one too although I know they aren't exactly cheap  :sad:
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 10 April 2011, 20:02
Thanks so much for ur help mate  :smiley:
Title: Re: new intercooler pipe keeps blowing off
Post by: Kerrse on 13 April 2011, 09:35
Buy yourself a bag of clips  :grin anytime a pipe comes off change the clip for a new one. I usually also replace a pipe or 2 a year due blowing holes in them  :cry:
Title: Re: new intercooler pipe keeps blowing off
Post by: tech1889 on 13 April 2011, 18:54
Or replace all pipes with sfs or allard items  :smiley:
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 13 April 2011, 19:04
Thanks to everyone went to vw dealer asked for advice and was told to self tap into the hose as they do this whenever a car comes in with the same problem , just shows how good this forum really is
Title: Re: new intercooler pipe keeps blowing off
Post by: Steve_PD on 13 April 2011, 20:27
screwed like mine

(http://i205.photobucket.com/albums/bb74/kryptik_2010/golf/12042010195.jpg)

:lipsrsealed: :grin:
Title: Re: new intercooler pipe keeps blowing off
Post by: bigfish999 on 13 April 2011, 23:04
Looks familiar looks familiar mate vw need to sort it
Title: Re: new intercooler pipe keeps blowing off
Post by: Kerrse on 14 April 2011, 16:54
screwed like mine

(http://i205.photobucket.com/albums/bb74/kryptik_2010/golf/12042010195.jpg)

:lipsrsealed: :grin:

lol i have a screw in the same place hahaha