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Model specific boards => Golf mk4 => Topic started by: andc1 on 09 December 2010, 10:45

Title: air induction fitment
Post by: andc1 on 09 December 2010, 10:45
ok all received my induction kit today but kind of struggling abit to fit it,

from pic below how does the intake pipe connect to maf as intake pipe is circular and intake pipe on car is oval! see red arrow,

also when i remove the airbox im left with another sensor screwed into the box with 2 connectors each side! see circle, do i need this?

(http://i666.photobucket.com/albums/vv25/scoobygolf/SDC11755.jpg)
Title: Re: air induction fitment
Post by: dolphinfriendly1012 on 09 December 2010, 11:08
When you remove the maf from the air box it will be round. The piece your arrow is pointing at is just the flange and is shaped to allow the screws to fit either side.
Not sure what the other sensor/connection is as not had that on my current or previous mk4's.
Title: Re: air induction fitment
Post by: GunnerCP on 09 December 2010, 11:23
the other one is the ignition amplifier which you certainly need... you'd need to mount that somewhere else, sure it's been done countless times....

I'd just get a panel filter (which I have) but, i'm sure you'll figure it out.
Title: Re: air induction fitment
Post by: andc1 on 09 December 2010, 11:30
so that amplifier doesnt need to be on the air box then?
Title: Re: air induction fitment
Post by: Waffs1984 on 09 December 2010, 11:31
Yeah gunner is correct, the ignition amp is found on AGU's - it was done away with on later AUM's and AUQ's but they have the techy coilpack issues instead!

Just remove it from the airbox and mount it nearby - i think i've even see people zip tie it round the CAI intake pipe lol!
Title: Re: air induction fitment
Post by: andc1 on 09 December 2010, 11:39
yea just done a quick search and it seems they get hot hence why there on the airbox, yea ill cable tie it to the i take pipe as that should keep it cool?
Title: Re: air induction fitment
Post by: s-l-i-x on 09 December 2010, 12:01
Yeah gunner is correct, the ignition amp is found on AGU's - it was done away with on later AUM's and AUQ's but they have the techy coilpack issues instead!

Just remove it from the airbox and mount it nearby - i think i've even see people zip tie it round the CAI intake pipe lol!

Thats what I did, just tied it round the pipe, not mounted, just wrapped. Never had any problems  :smiley:
Title: Re: air induction fitment
Post by: Dave_IOW on 09 December 2010, 20:46
Try and keep ignition amplifier cold as possible, will cause running problems otherwise.

Ive zipped mine to intake pipe :laugh:
Title: Re: air induction fitment
Post by: golf-sib on 09 December 2010, 21:20
Yeah gunner is correct, the ignition amp is found on AGU's - it was done away with on later AUM's and AUQ's but they have the techy coilpack issues instead!

Just remove it from the airbox and mount it nearby - i think i've even see people zip tie it round the CAI intake pipe lol!

Thats what I did, just tied it round the pipe, not mounted, just wrapped. Never had any problems  :smiley:

Taking all the credit for my hard work eh  :rolleyes: Least yours took 20min to fit not 3hrs like we did first time round  :grin:
Title: Re: air induction fitment
Post by: tg1 on 09 December 2010, 21:43
try fitting one without a jack and not taking the bumper off  :embarassed:

maybe i should of read the instructions  :rolleyes:
Title: Re: air induction fitment
Post by: golf-sib on 09 December 2010, 21:51
Dont need to take bumper off, easiest way is take passenger wheel off and take the arch liner off, then its straight forward.

Otherwise climb under bumper (quite fiddly)

Or hardest way is take bumper off due to the time it takes.
Title: Re: air induction fitment
Post by: jamie16v on 09 December 2010, 22:10
as dave iow said, try to keep it cold as possibly as they are prone to fry once removed from their cold spot in the airbox. what i would do is mount it to an old computer cpu heatsink with some thermal transfer paste.
Title: Re: air induction fitment
Post by: Dave_IOW on 09 December 2010, 22:24
Lol thats what i done when had pipe on but didnt wanna sound like techy geek  :laugh:
Title: Re: air induction fitment
Post by: spaced4130 on 09 December 2010, 22:46
Make sure you keep the heatsink that sits in the airbox attached to the ignition amplifier, don’t just zip tie the ignition amplifier to the CAI without the heatsink attached or you may run into problems.

You should be able to easily fit the induction kit by just removing the arch liner, I did mine without removing anything else.
Title: Re: air induction fitment
Post by: golf-sib on 09 December 2010, 22:51
Mines just rapped round the MAF housing and I have no problems all you guys keep suggesting? (what problems are you meant to see/get? as VAG com not spitting anything out since august?)
Title: Re: air induction fitment
Post by: Dave_IOW on 09 December 2010, 22:53
Think if it gets hot it can miss abit and get spluttery

You can fit without removing arch liner too  :smiley:
Title: Re: air induction fitment
Post by: golf-sib on 09 December 2010, 23:10
Indeeed you can, I did, was a pain in ass. Did/helped my mates with arch liner off, was a lot easier.

I also cut the slots open in the passengers vent open to allow more cold air flow. As for some reason the vents are moulded shut  :undecided: Not a hard job with a file and some cutters. Plus I got my holes pierced in my arch liner on drivers side which allows the heat to escape from the SMIC (rather than putting a vent in, quite effective as you can feel the heat coming through even when you come to a stop), then that insulation material on the bonnet is also off (so heat escape quicker, in winter the snow just melts when warming up, where before it would take ages to dissappear of the bonnet, which suggests it aids in cooling the bay down). Ontop of all that I heat wrapped the pipe at the back coming out the turbo and up with heat wrap.

Good fun cars these golfs, going to slowly start putting mine stock, as with a child its a tad to rough lowered and contemplating a s3... Also how much these induction kits going second hand as I will be taking mine off in the week to put the airbox back on?