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Model specific boards => Golf mk4 => Topic started by: Hulmie on 16 March 2010, 15:20

Title: Ive been busy - Polished Inlet Manifold
Post by: Hulmie on 16 March 2010, 15:20
Well with me being out of work, having no cash to buy owt for me car i decided to keep myself busy
Had a few spare parts lying around that i thought i would play with.

Going to give you abit of a teaser to start off, can you guess what it is

(http://i16.photobucket.com/albums/b32/Hulmie/New%20White%20GOLF/sample1.jpg)
Title: Re: Ive been busy - what is it?
Post by: G60GTI16V on 16 March 2010, 15:22
picture is a bit lame  :grin: but i can see a vw logo on top left think this is an interior part?
Title: Re: Ive been busy - what is it?
Post by: Hulmie on 16 March 2010, 15:24
dont want to give it away in the first picture mate. Full picture is spot on.

Not an interior part.
Title: Re: Ive been busy - what is it?
Post by: G60GTI16V on 16 March 2010, 15:33
boring  :tongue:
Title: Re: Ive been busy - what is it?
Post by: Purely VAG on 16 March 2010, 17:35
Have you been watching "signs" in your spare time and created the alien ?  :grin:

I can't make out anything off it lol
Title: Re: Ive been busy - what is it?
Post by: radz on 16 March 2010, 17:52
Something blurry and bright
Title: Re: Ive been busy - what is it?
Post by: Hulmie on 16 March 2010, 18:45
right i'll help you a little, it is situated in the engine bay

Jordy - unfortunatley i still havent managed to make contact with a UFO yet, but when i do i'll let you know so they can take you home.lol  :tongue:
Title: Re: Ive been busy - what is it?
Post by: T_J_G on 16 March 2010, 19:01
Polished rocker cover?
Title: Re: Ive been busy - what is it?
Post by: Purely VAG on 16 March 2010, 20:48
lol can we have another pic?
Title: Re: Ive been busy - what is it?
Post by: Hulmie on 16 March 2010, 21:56
think this one might give it away

(http://i16.photobucket.com/albums/b32/Hulmie/sample2.jpg)
Title: Re: Ive been busy - what is it?
Post by: Wazzzer on 16 March 2010, 21:57
strut brace
Title: Re: Ive been busy - what is it?
Post by: Adam on 16 March 2010, 21:58
Polished inlet manifold
Title: Re: Ive been busy - what is it?
Post by: Hulmie on 16 March 2010, 22:00
well done Adam

its taken alot of time to do this, sanding it all down, smoothing off the welds, then 5 hours of machine polishing and still needs the final stage doing. What you all think

(http://i16.photobucket.com/albums/b32/Hulmie/New%20White%20GOLF/14032010007.jpg)
Title: Re: Ive been busy - what is it?
Post by: Wazzzer on 16 March 2010, 22:02
nice effort mate

If I can find one cheap enough I will be getting it powdercoated black  :wink:
Title: Re: Ive been busy - what is it?
Post by: Hulmie on 16 March 2010, 22:04
i was thinking off powder coating but wasnt sure on what colour would look right as i have carbon engine cover. was going to go white inlet but then thought a nice mirror finish would look good up against the carbon cover.
Title: Re: Ive been busy - what is it?
Post by: asif on 16 March 2010, 22:08
Looks top mate, that is alot of work you put into that to get it looking like that.
I've done a exhaust manifold on my Mazda but that was piss easy, this part is alot more work.
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: Hulmie on 16 March 2010, 23:12
i might attempt to polish the spare rocker cover i have, but then i may have to sand down all the bits that stick up otherwise it'll chew the polishing brushing up.
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: asif on 17 March 2010, 09:43
What tools did you use to bring up that nice shine?
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: Hulmie on 17 March 2010, 10:32
started off using my electric sander to get the surface to a flat finish and to sand the welds flat, combination of 40 grit and 120 grit sanding pads. then out with the 800 and then 1200 wet & dry.

Then i have a machine polishing kit, First polishing wheel is course and give it a coating of dialux course step 1 soap. attach the wheel to a 4000rpm drill and blitz the crap out of it to smooth it even further and start giving a shine.

Then onto the less course wheel to help get rid of some of the scratches using a stage 2 dialux soap, this starts bringing the mirror finish through.

still got the last step to do which using a buffing wheel and stage 3 dialux soap that eliminates near enough all scratches and put the mirror finish on.

it really does take alot of work but the end results are worth it knowing that ive done it myself.
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: asif on 17 March 2010, 10:40
Alot of determination used to get this done, top job mate don;t forget pics of the end finish and when it's in your bay.
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: Hulmie on 17 March 2010, 10:50
will hopefully get it finished at the weekend. may be a while before its in the bay as want to get new injector seats/seals and some cally turbo yellow injectors and fit all at once.
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: northeast_gti-t on 17 March 2010, 11:58
looks spot on  :wink: a really good job there it will look tidy when you get it fitted :afro:
Title: Re: Ive been busy - what is it?
Post by: northeast_gti-t on 17 March 2010, 11:59


If I can find one cheap enough I will be getting it powdercoated black  :wink:
/\ /\ same here or i'l be painting mine  :wink:
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: G60GTI16V on 17 March 2010, 15:38
thats come out well hulm, nice work  :cool:
i always wanted to get a nice polishing kit but never know where and what to buy as im not really in that trade (electronic mechanical eng)got lots of power and air tools though. if you spot a nice kit online somewhere thats recommended and good quality post it up so i can buy as i want to bring up the shine in my bay and have the patients to do it to cool nice one man
peace
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: Hulmie on 17 March 2010, 17:35
Im not in the trade either mate, bought it from a local company that could have machine polishing work done. they sold the kits and i thought i'd give it a go.

Do a search on ebay for polishing kits that come with Dialux polishing compounds/soaps
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: Hulmie on 17 March 2010, 17:39
This looks a good kit as it also has smaller wheels to get into them hard to get places

http://cgi.ebay.co.uk/Metal-Polishing-Kit-General-Purpose-4-x-1-GPKP-4002_W0QQitemZ300340903482QQcmdZViewItemQQptZUK_Motorcycle_Parts?hash=item45edb67e3a
Title: Re: Ive been busy - Polished Inlet Manifold
Post by: PishY on 17 March 2010, 17:52
looks great mate!

going to pick one up myself and get it done in black, and spray my rocket cover a different colour, to spruce up the engine bay :)