GolfGTIforum.co.uk

Model specific boards => Golf mk4 => Topic started by: Rhyso on 15 November 2009, 18:25

Title: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Rhyso on 15 November 2009, 18:25
Had a couple of hours to spare this afternoon so thought it best to get around to fitting the Newsouth Boost Gauge I bought the other week

However I didn't buy a standard off the shelf pod as a) not a fan b) some are more expensive than the gauge itself!  :shocked:

My initial idea was to replace the drivers vent with a normal standard one.  Started taking things apart and then thought it might look a bit rubbish not having the vent light up so I started modifying my current bora vent to make the gauge fit

I'll take some more pictures in the daylight but here's a couple for now

(http://i7.photobucket.com/albums/y276/Rhyso/DSC00098.jpg)

(http://i7.photobucket.com/albums/y276/Rhyso/DSC00099.jpg)

Need to plumb it in the bay but I didn't have anything suitable to blank off the 'no buzz t piece so I'll hopefully find something in work
Title: Re: Boost Gauge Fitted
Post by: johnson6672 on 15 November 2009, 19:11
Looks good, thats on my to do list but have bigger jobs to do first.
Title: Re: Boost Gauge Fitted
Post by: RnP on 15 November 2009, 19:36
Steve that looks spot on mate, top job mate,
Title: Re: Boost Gauge Fitted
Post by: T_J_G on 15 November 2009, 19:38
Name FAIL!

looks good, when I tried I couldn't get it in a
bora vent
Title: Re: Boost Gauge Fitted
Post by: RnP on 15 November 2009, 19:40
my bad too manny strongbows,

apoliges Rhyso
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 15 November 2009, 19:43
Name FAIL!

looks good, when I tried I couldn't get it in a
bora vent

it needed a fair bit of trimming lol

I removed all the vent bits; slats etc; then I a bit out where the bottom adjuster is and did the same right through the vent so the gauge sort of sits 'in' the vent

also then realised I had to drill a hole into the vent recess as there's no way of running the boost line in there lol

I'll try and take some pictures in the daylight tomorrow to show how I modded the vent  :smiley:
Title: Re: Boost Gauge Fitted
Post by: Wazzzer on 15 November 2009, 19:46
(http://i.ytimg.com/vi/Loi-cTSQy2Q/0.jpg)

Steve! Steve! Steve! Steve! Steve! Steve! Steve! Steve! Steve!

(his names not Steve it's Rhys)

Rhys! Rhys! Rhys! Rhys! Rhys! Rhys!.....
Title: Re: Boost Gauge Fitted
Post by: northeast_gti-t on 15 November 2009, 19:47
good job there mr rhys some good work there and doesn't look out of place liking it  :wink::afro:
be all sorted out in the bay and working tommorrow night i expect  :wink: :grin: :grin:
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 15 November 2009, 19:49
PMSL @ Wes's post  :laugh: :laugh: :laugh: :laugh:

good job there mr rhys some good work there and doesn't look out of place liking it  :wink::afro:
be all sorted out in the bay and working tommorrow night i expect  :wink: :grin: :grin:

Cheers Matt  :smiley:

I'll be plumbing it in tomorrow lunch time - literally only got to screw in the take off and blank off the t piece - I've already routed the boost line into the bay via the wing  :wink:
Title: Re: Boost Gauge Fitted
Post by: northeast_gti-t on 15 November 2009, 20:23
PMSL @ Wes's post  :laugh: :laugh: :laugh: :laugh:

good job there mr rhys some good work there and doesn't look out of place liking it  :wink::afro:
be all sorted out in the bay and working tommorrow night i expect  :wink: :grin: :grin:

Cheers Matt  :smiley:

I'll be plumbing it in tomorrow lunch time - literally only got to screw in the take off and blank off the t piece - I've already routed the boost line into the bay via the wing  :wink:

top stuff then rhys will be easy now you have all that done so let us know tomorrow night how its going  :wink:
Title: Re: Boost Gauge Fitted
Post by: dai-cymru on 15 November 2009, 20:25
Bout time you go it fitted  :wink: top job :afro:
Title: Re: Boost Gauge Fitted
Post by: Steve_PD on 15 November 2009, 20:26
thought it might end up like his auto dimming mirror :lipsrsealed: :grin:
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 15 November 2009, 20:27
top stuff then rhys will be easy now you have all that done so let us know tomorrow night how its going  :wink:

probably moaning at a lack of boost most likely  :laugh: :laugh:

Bout time you go it fitted  :wink: top job :afro:

Thanks Mr Dave :afro: Needs a bit of tidying up but its much cheaper than buying something off the shelf  :smiley:

well its taken a lot less time to fit this than my auto dimming mirror  :lipsrsealed:  That's next on my list.....I think  :undecided:

thought it might end up like his auto dimming mirror :lipsrsealed: :grin:

there were moments when it seemed like that would happen haha
Title: Re: Boost Gauge Fitted
Post by: dai-cymru on 15 November 2009, 20:31
thought it might end up like his auto dimming mirror :lipsrsealed: :grin:

I was thinking it but you said it  :wink:
Title: Re: Boost Gauge Fitted
Post by: northeast_gti-t on 15 November 2009, 20:35
might be fitted by xmasthis year.........2011  :grin:
Title: Re: Boost Gauge Fitted
Post by: Grand Master Patch on 15 November 2009, 20:42
You can't go wrong with the newsouth gauge,did you fit the resistor? I still need to do mine.
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 15 November 2009, 20:44
You can't go wrong with the newsouth gauge,did you fit the resistor? I still need to do mine.

Resistor?  :huh:  do you mean the 'no buzz' piece?  :undecided:

I got one to fit as the one supplied with my kit doesn't fit the take off on my EGR delete pipe - thread is different so I had to get the 1.8T piece and mod it to fit though I need to blank off one end which is tomorrow's job  :smiley:
Title: Re: Boost Gauge Fitted
Post by: Grand Master Patch on 15 November 2009, 20:49
No,mine came with a little resistor to fit into the illumination wiring,it dulls the illumination so it's a perfect match to the clocks.Maybe they have perfected the colour now.
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 15 November 2009, 20:51
No,mine came with a little resistor to fit into the illumination wiring,it dulls the illumination so it's a perfect match to the clocks.Maybe they have perfected the colour now.

ah right - didn't get anything like that; just some scotch locks, cable ties, and some piping
Title: Re: Boost Gauge Fitted
Post by: Wazzzer on 15 November 2009, 21:37
when did you buy yours Patch? Didn't get one with mine and that was over a year ago I think
Title: Re: Boost Gauge Fitted
Post by: Grand Master Patch on 15 November 2009, 21:58
Awesome gti
Title: Re: Boost Gauge Fitted
Post by: northeast_gti-t on 15 November 2009, 22:22
Awesome gti

got mine from there also earlier in the summer no resistor with mine
Title: Re: Boost Gauge Fitted
Post by: Grand Master Patch on 15 November 2009, 22:39
This is what i got


(http://i192.photobucket.com/albums/z215/Patch27/DSCI0176-5.jpg)

(http://i192.photobucket.com/albums/z215/Patch27/DSCI0177-4.jpg)

Title: Re: Boost Gauge Fitted
Post by: Miggie on 15 November 2009, 22:48
Yeah i too got one of those resistors but never fitted it. Colour matches perfectly though.

I too cut my std vent and fitted the gauge accordingly
(http://i550.photobucket.com/albums/ii418/migsredi/DSC00516.jpg)
Title: Re: Boost Gauge Fitted
Post by: richw911 on 15 November 2009, 22:54
Really good work bud well worth doing IMO :afro:

No joy on the mirror then?  :laugh:  :tongue:
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 16 November 2009, 07:52
Really good work bud well worth doing IMO :afro:

No joy on the mirror then?  :laugh:  :tongue:

cheeky git  :tongue:

spent a couple of hours potching with the vent and then it went dark  :laugh: :laugh:
Title: Re: Boost Gauge Fitted
Post by: T_J_G on 16 November 2009, 09:53
I got the resisitor with mine.
Title: Re: Boost Gauge Fitted
Post by: jeynesey on 16 November 2009, 12:57
"Like"
Title: Re: Boost Gauge Fitted
Post by: tonyg on 16 November 2009, 13:07
That looks like a good job well done, i do prefer that over the steering column mounted ones as i imagine they get in the way of viewing the clocks.

Do you live near me i could let you do mine  :laugh:
Title: Re: Boost Gauge Fitted
Post by: Phil.O on 16 November 2009, 13:50
how much effort is it to get it fitted in the vent?

looks awesome!!
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 16 November 2009, 14:17
bah - nothing is fooking straightforward is it  :sad:

went to connect it all up at lunchtime; simples plugged in the t piece, connected it up and went for a spin; saw a MAX of 5PSI  :shocked: :undecided: Urm, no thats not right.......

So had a look around; couldn't see anything obvious - nothing trapped etc....so tried the t piece a different way and lo and behold it works! except it now buzzes again..........

After speaking with Mr Dave I believe I somehow need to connect one end back into the system much like you petrol lads do.....any suggestions?  :undecided:

Here is how its currently fitted:
(http://i7.photobucket.com/albums/y276/Rhyso/DSC00103.jpg)

It was originally fitted to the bottom piece but that doesn't show hardly any boost  :sad:

And here's how I modded the vent and what it looks like in the daytime
(http://i7.photobucket.com/albums/y276/Rhyso/DSC00101.jpg)

(http://i7.photobucket.com/albums/y276/Rhyso/DSC00102.jpg)

(http://i7.photobucket.com/albums/y276/Rhyso/DSC00100.jpg)
Title: Re: Boost Gauge Fitted
Post by: Rhyso on 16 November 2009, 14:27
That looks like a good job well done, i do prefer that over the steering column mounted ones as i imagine they get in the way of viewing the clocks.

Do you live near me i could let you do mine  :laugh:

only if you live anywhere near Merthyr in South Wales  :tongue:

how much effort is it to get it fitted in the vent?

looks awesome!!

took a bit of hacking as you can see from the pics but otherwise it was fairly straightforward  :smiley:
Title: Re: Boost Gauge Fitted - hopefully sorted!
Post by: Rhyso on 16 November 2009, 15:02
right - looks like I was a bit of a numpty and fitted it the wrong way........

the T of the part goes to the boost gauge and NOT from the EGR delete  :embarassed:

I'll swap it around later and report back  :smiley:
Title: Re: Boost Gauge Fitted - hopefully sorted!
Post by: T_J_G on 16 November 2009, 15:13
Should have put the slats of the vent back in!

Looks cool though Mr Rhyso
Title: Re: Boost Gauge Fitted - hopefully sorted!
Post by: Rhyso on 16 November 2009, 15:22
Should have put the slats of the vent back in!

Looks cool though Mr Rhyso

I'll be looking into doing that at a later point  :smiley:  Though I still want some air to travel through the vent to help keep my window free of mist.

The slats also control a vent at the back similar to the one found on a standard air vent so in effect you get two block off points  :nerd:

I'll venture back out in a bit and fit the t piece correctly.........
Title: Re: Boost Gauge Fitted - hopefully sorted!
Post by: Wazzzer on 16 November 2009, 19:09
lol you plank
Title: Re: Boost Gauge Fitted - hopefully sorted!
Post by: Rhyso on 16 November 2009, 19:55
lol you plank

I take it you got my last text then  :lipsrsealed:

What Wes is referring to is what was my actual problem at the very end.......

I did refit the t piece correctly before I set off home only to see zero boost  :sad:  Got home (went the gym) then got out my torch and had a poke around.  Turned out I'd kinked the pipe running into the back of the gauge  :embarassed:

Unkinked and took it for a quick spin  :evil:  Only a short piece of road but I saw 27PSI at approx 2200rpm, then 23PSI at approx 3500rpm before settling at 20PSI at the redline or thereabouts; that was done in 2nd and 3rd

So I finally have a working, non buzzing boost gauge  :grin: :grin:
Title: Re: Boost Gauge Fitted - hopefully sorted!
Post by: Wazzzer on 16 November 2009, 20:08
yes I got your last text  :grin:

glad you got it sorted mate, thought it might be something simple as I was stumped  :nerd:
Title: Re: Boost Gauge Fitted - hopefully sorted!
Post by: Rhyso on 16 November 2009, 20:11
yes I got your last text  :grin:

glad you got it sorted mate, thought it might be something simple as I was stumped  :nerd:

wasn't sure as sometimes you don't get them  :lipsrsealed:

yeah for a change it was something simple  :smiley:
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: northeast_gti-t on 16 November 2009, 20:43
nice one rhys :afro: told you that you'd sort it  :wink:
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Steve_PD on 16 November 2009, 20:59
Glad its all working :afro:
if yours is boosting at 27psi then my overboost of 29psi is nothing to worry about :lipsrsealed:
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Rhyso on 16 November 2009, 21:01
Glad its all working :afro:
if yours is boosting at 27psi then my overboost of 29psi is nothing to worry about :lipsrsealed:

yebut thats on your standard map..........

I'll have to load up my various maps and see what its requesting.
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Steve_PD on 16 November 2009, 21:03
on any map  :rolleyes:
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Rhyso on 16 November 2009, 21:04
on any map  :rolleyes:

you didn't say that the other day  :rolleyes:

You said it hit 28PSI on your 190bhp map  :undecided:

meh nothing to worry about anyway - your turbo is still intact isn't it?  :lipsrsealed:
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Steve_PD on 16 November 2009, 21:08
hit 29 on standard, 190 and 200 psi, its just the requested psi which differs
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Rhyso on 16 November 2009, 21:09
hit 29 on standard, 190 and 200 psi, its just the requested psi which differs


its the 29 on the standard map that would worry me the most  :undecided:
Title: Re: Boost Gauge Fitted - sorted! 27PSI anyone?
Post by: Rhyso on 17 November 2009, 07:51
Quick test on my private runway this morning shows a healthly 23PSI at 4000rpm in 3rd and 4th gears  :cool: