Author Topic: first things to fix !  (Read 1279 times)

Offline jasdent

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first things to fix !
« on: 24 December 2005, 14:00 »
Hey, got some things already to fix,

1. reverse lights don't work, have heard of a switch on the gear box that would fix this, is this true and if so how easy is it to do ?

2. dash board lights only work sometimes, sometimes not ! any ideas ?

3. anyone got an easy way of doing door pins ? these ones arn't looking the easiest ! :)

4. my window wipers arn't the best, only got two speeds. if I uprate the motor with a newer one will they be more positive ?

Got more things but thats what I can remember at the moment :)

cheers for any advise,

I'd love to get this back to good condition !

Gareth.

Offline Agreeable Slick

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Re: first things to fix !
« Reply #1 on: 24 December 2005, 20:35 »
1) look for a single pin connector going onto a plug on the top of the gearbox, its pretty easy to find and then replace it with a new one.

2) possibly a dodgy relay, maybe moisture getting into it.

3) unscrew them.

4) not quite sure what you mean some motors have 3 settings, where the wiper stalk will go down and that is your intermittent, then one click up is slow, another click up is fast.

Offline jasdent

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Re: first things to fix !
« Reply #2 on: 25 December 2005, 11:55 »
cheers mate for the advise, thing is I don't think my door pins are the straight ones, don't think they unscrew ! did a pair of them on a 205 and they are a pain in the ass. wondering if there was a technique to doing them ?

the leather sounds ideal mate, let me know as soon as you are willing to let them go ?

G.

Offline jasdent

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Re: first things to fix !
« Reply #3 on: 25 December 2005, 14:34 »
right next thing to fix:

Having problems with first gear, sometimes it just won't select it. also wobbly when in gear. I have heard it is a wee kind of circular thing under the gaitor to do this, anyone know the name of it and will this fix the problem ?

cheers.

Offline jasdent

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Re: first things to fix !
« Reply #4 on: 27 December 2005, 18:29 »
oh and it is the door hinge pins i'm trying to do ?

anyone know how to fix first gear ? it's really annoying !

any other things I should watch for on these cars that are common faults ?

Offline MackyM

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Re: first things to fix !
« Reply #5 on: 28 December 2005, 08:33 »
Had a very stiff 1st gear myelf - had the plastic selectors and bushes relpaced on the gearbox and is now perfect. The bits cost very little and it's probably about 2 hours labour.

Offline rubjonny

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Re: first things to fix !
« Reply #6 on: 28 December 2005, 10:21 »
I suspect you may have a worn/missing relay shaft ball & knackered linkages.  If you look in the engine bay, you'll see the gear linkage bolted to the gearbox.  See this diagram so know what I'm on about :)
http://www.4crawler.com/Diesel/ForSale/Images/shiftkit_31.jpg

The relay shaft likes to drop off, if you have a decent scrappy near you you can get a replacement.  You can also use the ball off a rod change MK3 Golf & some SEATs, the shaft is different but you can pop the ball off & swap it onto your shaft. While you're there, have the weighted shift rod off it too :)
Also if I were you, I'd get the gearlinkage repar kit from http://www.gsfcarparts.com and replace the lot on your workbench, its much easier that way!

Oh and grab the gearstick & lift it upwards, if it moves upwards at all you need to replace the gearlever housing under the car:
Its pretty straightforward to do but a bit fiddly.  You can still get the repair kit from VW, part number is 191 798 116A. I would recommend you get the genuine kit, this isn't a job you want to be doing twice!

1. Remove the gearstick gaitor & centre console to give you more room to work
2. Undo the 2 10mm nuts either side of the gearstick.

Now get under the car
3. Remove the exhaust centre heat shield by removing the 6 nuts/clips holding it on, then rotate it round the exhaust an off the car
4. Shove the housing up into the car, it is only held in by gravity & grease at this point
5. Remove 4 13mm nuts holding the shiftbox to the car
6. Now get back in the car, pull up on the stick and push down on the shiftbox
7. Next Jiggle the gearlever housing about until you can get it out, bit of a fiddle but it can be done!
8. If the ball looks like it is worn you can remove it, I didn't bother as it looked OK. Its tricky, you need to press the ball upwards while someone holds the gearlever down, then you need to remove the split pin.  Not an easy task!
9. Refitting is the reverse of removal :)
Hello my name is John and I'm a dub addict.

Offline jasdent

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Re: first things to fix !
« Reply #7 on: 28 December 2005, 15:36 »
cheers, superb !

anyone tips for doing the door hinge pins ? or is it a case of just hammering them out with a punch on the top ?

works but pain ! :(

Offline rubjonny

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Re: first things to fix !
« Reply #8 on: 28 December 2005, 16:14 »
Pretty much yup, might be easier if you take the door off first :)
Hello my name is John and I'm a dub addict.