Author Topic: Its happened again....  (Read 1954 times)

Offline stfc_gti

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Its happened again....
« on: 22 March 2013, 08:43 »
Some of you may remember about a year back the fuse box the battery burnt out and needed replacing. Well, I had left my car at work for about a week, got into it last night to take her home, got abuot a mile down the road and she started throwing up all sorts of codes, lights getting dimmer, then just lost all power.

Have to get the AA out and looks like the same has happened, the black wire that apprently runs from the alternator/starter motor to this fuse box is shorting and causing the fuse box to melt away.

I've had the fuse box replaced before, but does anyone know how much of a job it is to replace the wiring?

I can supply pictures if need be. :-)
2002 1.8T GTI AUM, Standard (not for much longer)

Offline Dalo Harkin

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Re: Its happened again....
« Reply #1 on: 22 March 2013, 08:45 »
Its not hard to replace the wiring, can you see the short? it must be arcing/rubbing on something
ARZ K03s, Oettinger Side Skirts, R32 front, Carbon stage 2, Forge 007p (yellow spring), Forge Actuator (yellow spring), Pipercross panel filter with DSG parts, N249 and N112 deleted, SAI deleted, Carbon canister deleted, Rear wiper deleted, Long Life turbo back custom exhaust with 200 cell sports cat, VR6/G60 clutch kit, Creation Motorsport TIP, Catch can, 'Wellycooler', K04 charge pipe, S3 ported inlet manifold - looks pretty standard on the outside though :)

Offline stfc_gti

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Re: Its happened again....
« Reply #2 on: 22 March 2013, 10:09 »
Its not hard to replace the wiring, can you see the short? it must be arcing/rubbing on something

Let me put it another way :-)

Is it likely to cost me an arm and a leg if i took it to a vag specialist to do?
2002 1.8T GTI AUM, Standard (not for much longer)

Offline Dalo Harkin

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Re: Its happened again....
« Reply #3 on: 22 March 2013, 10:48 »
do it yourself, its not hard, replace the whole wire if needed.
ARZ K03s, Oettinger Side Skirts, R32 front, Carbon stage 2, Forge 007p (yellow spring), Forge Actuator (yellow spring), Pipercross panel filter with DSG parts, N249 and N112 deleted, SAI deleted, Carbon canister deleted, Rear wiper deleted, Long Life turbo back custom exhaust with 200 cell sports cat, VR6/G60 clutch kit, Creation Motorsport TIP, Catch can, 'Wellycooler', K04 charge pipe, S3 ported inlet manifold - looks pretty standard on the outside though :)

Offline stfc_gti

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Re: Its happened again....
« Reply #4 on: 22 March 2013, 12:03 »
do it yourself, its not hard, replace the whole wire if needed.
i have no mechanical experience whatsoever, would rather it be done by someone who knows what they are doing.
2002 1.8T GTI AUM, Standard (not for much longer)

Offline mcgee9t2

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Re: Its happened again....
« Reply #5 on: 22 March 2013, 12:40 »
peice of urine, undo one bolt on the alt, right hand side i belive, chase the wire back to the fuse box, undo it back there, remove wire, remove fuse box like you are changing battery, not sure if new fuse box comes with fuses, if not replace fuses, put fuse box back in and replace/reconnect the wires.

Offline mcgee9t2

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Re: Its happened again....
« Reply #6 on: 22 March 2013, 12:41 »
however i couldnt see a garage charging more than 1 hour labour pluss parts.

Offline stfc_gti

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Re: Its happened again....
« Reply #7 on: 22 March 2013, 13:21 »
hmmm, will have a look when i get a second, now i have a new car,  i guess i can afford to try cirtain things on the golf without the fear of f**king it up and being car-less.

I can source a fuse box, but is there a part number for the wire?
2002 1.8T GTI AUM, Standard (not for much longer)

Offline Wazzzer

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Re: Its happened again....
« Reply #8 on: 22 March 2013, 13:56 »
I think it's to do with the cable breaking down and drawing too much power off the alternator, then melting the fuse box. Seems to be more common on the higher powered alternators and not the baby 90amp versions (which is one reason I'm not going to change mine in a hurry)

Any power cable should do as long as it's rated to more than the max output of your alternator. Bear in mind these cables are at least 10 years old now and work constantly when your car is running so it's no wonder they let go


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline stfc_gti

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Re: Its happened again....
« Reply #9 on: 22 March 2013, 21:52 »
I think it's to do with the cable breaking down and drawing too much power off the alternator, then melting the fuse box. Seems to be more common on the higher powered alternators and not the baby 90amp versions (which is one reason I'm not going to change mine in a hurry)

Any power cable should do as long as it's rated to more than the max output of your alternator. Bear in mind these cables are at least 10 years old now and work constantly when your car is running so it's no wonder they let go
been looking around but cant find the wire i need, could someone point me in the right direction
2002 1.8T GTI AUM, Standard (not for much longer)