Author Topic: Gearbox or Clutch foobarred after remap?! UPDATE  (Read 6366 times)

Offline mk3tony

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Re: Gearbox or Clutch foobarred after remap?!
« Reply #30 on: 24 January 2012, 21:44 »
so update..

Got a call saying clutch is all fitted. ECS Stage 1, turns out the clutch plate had split in 2! they showed me in and said that would be why i was having trouble! The clutch itself wasnt actually that worn but at least thats all changed now. Single Mass conversion with 14lb flywheel.

BUT, go to start it and see smoke coming from bay, starter motors fried. So once again I am left car less! WHEN WILL IT END  :cry:
2001 1.8T AUM - Rtech Spec 1 Custom Map, Catch Can, Cone Filter, 209bhp 237 lb/ft, SuperPro Wishbone and Rear Beam Bushes, Jom Coilovers, 19" BBS CH Reps

Offline richw911

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Re: Gearbox or Clutch foobarred after remap?!
« Reply #31 on: 24 January 2012, 21:46 »
so update..

Got a call saying clutch is all fitted. ECS Stage 1, turns out the clutch plate had split in 2! they showed me in and said that would be why i was having trouble! The clutch itself wasnt actually that worn but at least thats all changed now. Single Mass conversion with 14lb flywheel.

BUT, go to start it and see smoke coming from bay, starter motors fried. So once again I am left car less! WHEN WILL IT END  :cry:

It wont /  it doesn't  :kiss:

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Offline topher

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #32 on: 24 January 2012, 21:47 »
if that was the first turn of the key since the gearbox got bolted back on, check the flywheel isn't jammed

Offline richw911

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #33 on: 24 January 2012, 21:50 »
if that was the first turn of the key since the gearbox got bolted back on, check the flywheel isn't jammed

Good point !

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Offline mk3tony

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #34 on: 24 January 2012, 21:51 »
how would you know? They took the starter motor out because I was there and put a live onto it and the piston went up but the cog didnt turn so they're getting a new starter motor tomorrow
2001 1.8T AUM - Rtech Spec 1 Custom Map, Catch Can, Cone Filter, 209bhp 237 lb/ft, SuperPro Wishbone and Rear Beam Bushes, Jom Coilovers, 19" BBS CH Reps

Offline Wazzzer

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #35 on: 25 January 2012, 12:37 »
Turn the engine over by hand via the bottom pulley on the cam belt end and see if it turns. Take the plugs out to make it easier too


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline mk3tony

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #36 on: 05 February 2012, 22:56 »
So an update, new starter motor and all is fine bar some maf issues :angry:.

Anyway 1st and 3rd aren't engaging properly. Its not all the time, but most, you move it up, it sort of goes 3/4 the way and then stops. Press clutch down, release and try again and it goes in fine. Air in the system, slave/master cylinder or gearbox? :cry:
« Last Edit: 06 February 2012, 00:27 by mk3tony »
2001 1.8T AUM - Rtech Spec 1 Custom Map, Catch Can, Cone Filter, 209bhp 237 lb/ft, SuperPro Wishbone and Rear Beam Bushes, Jom Coilovers, 19" BBS CH Reps

Offline mk3tony

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #37 on: 06 February 2012, 20:17 »
anyone got any suggestions?
2001 1.8T AUM - Rtech Spec 1 Custom Map, Catch Can, Cone Filter, 209bhp 237 lb/ft, SuperPro Wishbone and Rear Beam Bushes, Jom Coilovers, 19" BBS CH Reps

Offline harlemex

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #38 on: 06 February 2012, 23:03 »
you might need to re adjust the linkages.

Offline Wazzzer

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Re: Gearbox or Clutch foobarred after remap?! UPDATE
« Reply #39 on: 06 February 2012, 23:05 »
Did you have the clutch bled?


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175