Author Topic: Jonrandom 1.8t TD05 16G build  (Read 115869 times)

Offline jonrandom

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Re: Jonrandom 1.8t TD05 16G build
« Reply #230 on: 01 February 2013, 23:42 »
Love this sorta shizzle... Ace work! However, if you plan to drop this lump in the mk1, aren't you going to have to do it all again!?... I know it's probably a little way off but........

Lol  :grin: yeah

but thats not going to be until at least the end of next year so I have to get this running well in the mean time.

Then I get to do it all over again  :laugh:

Offline SoundillusioN

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Re: Jonrandom 1.8t TD05 16G build
« Reply #231 on: 01 February 2013, 23:45 »
Love this sorta shizzle... Ace work! However, if you plan to drop this lump in the mk1, aren't you going to have to do it all again!?... I know it's probably a little way off but........

Lol  :grin: yeah

but thats not going to be until at least the end of next year so I have to get this running well in the mean time.

Then I get to do it all over again  :laugh:

Yeah I did think after I posted that you want this sorted in the mean time, just mad the amount of double effort though.  Respect.

Offline jonrandom

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Re: Jonrandom 1.8t TD05 16G build
« Reply #232 on: 02 February 2013, 08:10 »
Cheers, should have done it right in the first place! Try and make it as reliable as possible. Hopefully another busy day  :smiley:

Offline jonrandom

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Re: Jonrandom 1.8t TD05 16G build
« Reply #233 on: 02 February 2013, 16:58 »
Another busy day

sorted out the fpr so that fits


one side pipework welded and started spraying



inlet mani with throttle body fitted just standard one for now




Started on the otherside pipe work





didnt have a nut to fit the WMI as its tight thread  so cut it out of plate and tapped it



 
welded on


Pipe work finished and painted still need to bead it



Fitting the rail working out where things are going to go





Tomorrow will fit this  :smiley:




Offline jonrandom

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Re: Jonrandom 1.8t TD05 16G build
« Reply #234 on: 04 March 2013, 20:15 »
Well haven't done to much on this as been getting side tracked having to work on my work van which is still playing up :angry: Also been sorting bits for a future project.  :evil:

Welded the boss in the downpipe for the afr



Fitted it back on the car and fitted a lambda sensor for the afr, pulled all the wires through just need to fit gauge in the car.

Pipe work all finished welded little bits of metal on the end of each pipe instead of beading to stop any popping off. Water tested as well to make sure there were no leaks.

On the car


Inlet mani all fitted with pipe now connected need to find somewhere to fit the catch can now as it came off the old inlet before. Also want to try and tidy up the vac hoses so orderd some more and will try and hide them a bit better




Just need to replace the fuel filter then its ready to start her up again and make sure it all works  :smiley:

And fitted these looks much better I think


Offline Wazzzer

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Re: Jonrandom 1.8t TD05 16G build
« Reply #235 on: 05 March 2013, 07:06 »
That inlet manifold looks lovely. Nice to see you're still making good progress


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Offline SoundillusioN

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Re: Jonrandom 1.8t TD05 16G build
« Reply #236 on: 05 March 2013, 14:33 »
Great work as always, rear end looks loads better with those lights... Now hurry up as I wanna see the next project.  :wink:  :grin:

Offline jonrandom

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Re: Jonrandom 1.8t TD05 16G build
« Reply #237 on: 05 March 2013, 17:59 »
That inlet manifold looks lovely. Nice to see you're still making good progress

Needs a bit of a polish to get rid of my grubby hand marks!  :grin:

Am happy with it tho, slowly getting there just need to stop buying stuff and get it mapped!

Great work as always, rear end looks loads better with those lights... Now hurry up as I wanna see the next project.  :wink:  :grin:

Lol its going to be a long time off yet mate sorry, at least after my wedding but I am already massing parts!!  :laugh: :laugh:

Offline jonrandom

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Re: Jonrandom 1.8t TD05 16G build
« Reply #238 on: 06 March 2013, 20:17 »
Did a few bits today, started on moving the battery to the boot and setting the terminals in the bay.

I got a battery power cable from a bmw and fed it through a grommet so it came out by the ecu so I can then feed it down with all the other cables to keep it hidden.



Once the plastic casing goes back on it will be hidden

Used a couple of distribution boards for the terminals decided to keep the fuse box and screwed it all to the battery tray.



Earth terminal to the right, positive to the left, will make a cover to go over the lot.

Next hide the wire through the interior to the boot fit the battery and make a good earth. Shoulf free up some space in the bay.  :smiley:

Offline jonrandom

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Re: Jonrandom 1.8t TD05 16G build
« Reply #239 on: 07 March 2013, 18:49 »
Cracked on with fitting the battery in the boot fixed in the tray.



Battery in



cover on



Will tack this bolt onto the boot for a good earth, hopefully should be ok?

Big fuse to keep things safe just needs a good clean


Next started on fitting the gauge

Stripped it out which was a mission, not looking forward to putting it back together lol.



Took out the cup holder and cut a bit of SS to size and plasma cut out the holes



Welded on a couple of bits of metal on the back so could screw it in and its all good



Will wrap it, have decided in what yet. Now just need to get and fit the oil pressure/temp gauge