Author Topic: Project Zippy (Midas Mk1 Coupe) Engine In!  (Read 114682 times)

Offline MrBounce

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #250 on: 10 April 2016, 22:14 »
I have a clean (er) garage. This meant that I could once again drag out the subframe and refit the doughnuts, new Adjusta-Rides (SO much lighter than the copies!) and knuckles and of course the repainted top arms. Out came the cone compressor and after a short while remembering the best way to put everything back together, both sides were back in and tightened up. I even managed to line up the word "Dunlop" so it showed through the front opening of the suspension tower - I'm a bit OCD like that.

I have finally got hold of a new lens cover for my "new" interior mirror/light combo. I was originally going to return it but he found some new lens covers and for my inconvenience sent 2. Ironically I'd bought another mirror in that time, but this had a broken lens too. So I now have 2 complete mirrors. Erm...

Newly painted doughnuts, freshly fitted with...



...genuine Adjusta-Rides. Lovely.



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Offline lemski

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #251 on: 10 April 2016, 22:35 »
Thats cool mate.
How long til hes rolling about again

Offline MrBounce

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #252 on: 13 April 2016, 17:44 »
Just got to respray the topcoats again then add the fuel & brake lines & put him back on his wheels. Too cold to spray right now...  :cool:


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Offline lemski

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #253 on: 13 April 2016, 19:16 »
Too cold, was warm here today. Although we woyldnt spray a tractor just yet so I see your point

Offline MrBounce

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #254 on: 04 May 2016, 16:57 »
It appears I have had a massive upturn in fortune. I have been a bit down and disheartened due to my inability to get the captive bolts for the right front shock mount in place. It's very possibly the most inaccessible place on a Mk1 as the only way to get to it is though the big bolt hole for the subframe on the crossmember. In theory you can cut a hole under the dash and go in through there, but I really didn't want to cut the car about. I went into the garage today with a "Never-say-die" attitude, full of intentions to make the thing fit.

I decided to grind some of the excess metal away on the bolt plate (I thought that it was snagging on the edges), taking all the corners off using the Dremel. It still wouldn't play ball, so I did some more "adjustments". After 2 1/4 hours' of patiently fiddling about in a dark hole, it suddenly slotted into place. I quickly jammed a screwdriver down there to stop the plate moving back, put the shock mount in place and nipped up the nuts. FINALLY I had SUCCESS! And if anyone thinks I'm taking it off, you can forget it!!

There were a couple of other little things I completed today which thankfully didn't need anything like the effort required for the shock mount. I had no holes for the windscreen washers and no windscreen washers themselves. I secured a couple from eBay for buttons and drilled holes for them, having taken careful measurements (the original holes had been filled in as a) I wasn't sure what type I'd be using and b) I don't like the original Mini ones. The final thing I did was to pop the captive bolts in for the throttle pedal. Thankfully I could see what I was doing for this one...

Windscreen washer. These will be taken out before I spray the final coats.



Captive nut plate for the throttle pedal now in place. Will be hidden behind subframe tower.



You have no idea how happy I am to see those nuts done up... SHOCK MOUNT IS ON!!!



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Offline MrBounce

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #255 on: 05 May 2016, 23:00 »
Back in the Manroom again today and it was time to re-do a job. This is something I hate doing, especially as it was out of my control, but also (kind of) my own doing. When I renewed the rear wheel bearings, I used budget bearings, and when the time came to torque up the hub nut, they hubs locked solid. So I have knocked out the bearings and races to await the new Timken bearings that are on their way. Am not happy. I should have saved for the Timkens in the first place...

I have started to tart a few bits up on the rear hatch, namely the lock surround and hatch handle as well as the roundels that sit on the glass where the gas struts attach. To get the lock and handle off, I first undid the bolt that holds on the lever arm to the lock, then slid out the lock mechanism. Then I undid the 1" nut which holds the lock surround on and took it off. Some wet & dry later, it was ready to be primed. I followed this up with removing the bolts/lugs for the struts from the roundels, and cleaned both the lugs and the roundels. Out came the primer, and once that was dry, I hit it all with some satin black.

Finally, my friend gave me a number plate light he had no use for. This was perfect for the Midas other than it was chrome. So once again it was sanded, primed and given a coat of satin black. I measured carefully and then drilled pilot holes for the screws to hold it in place. I fitted it for posterity - it'll come off when I repaint the car but hey - it looks good!

Rubbish bearings removed. Timkens to follow.



Large nut holding on hatch handle & lock surround.



Primed surround and handle...



...and also a lick of the grey stuff for the roundels.



A coat of satin black for the hatch handle & lock surround...



...and also the roundels and lugs.



And I am super-pleased with the number plate light. Looks great!



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Offline MrBounce

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #256 on: 07 May 2016, 19:43 »
Muchos gracias Gentlemen  8-)

Today has been a long day. I have spent close to 6 hours in the blazing sunshine. However, I wasn't lazing about - I was sorting the shell, doors and bonnet ready for some more paint. Having left the bodywork for 8 months after my painting mishap (LOTS of runs due to making the paint mixture too runny - all operator error!) it was in dire need of sorting out. All the blemishes have been looked at, filled, sanded, cleaned etc. This car will never have a perfect paint job, but then I don't have a few thousand to fling at it so someone else in a bodyshop can charge me £75+ an hour.

I first of all took out as many of the runs as I could find (which took FOREVER!) then filled all the little nicks that had occurred when brushing past it/dropping things onto it/accidentally pushing it into stuff. I then hit the whole thing with 600-grit so it's smooth-ish but the new paint will have a key to adhere to.

Tomorrow I will clear out the garage, put up plastic sheeting, re-mask the car and use Shaun's compressor that I have just borrowed. Watch this space...

Bodyshell after sanding out the runs.



A few minor imperfections in the doors...



...and the bonnet.



All sanded and primed ready for more colour.



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Offline lemski

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #257 on: 07 May 2016, 20:30 »
Cant wait to see fresh paint bud. Going gloss finish

Offline MrBounce

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #258 on: 21 May 2016, 14:44 »
Paint is on hold for now due to the temperature having dropped off again. However whilst round at Tink's, having helped him clear out, modify and generally sort out his garage, we started sorting the gear selectors. For those that don't know, the rods are extended by 3 3/4" due the Midas being longer. I already had the sleeving cut to 4 3/4" in order to put 1/2" of selector rod inside each end.

Out came hacksaw, and the change rod was suitably split. Using carefully placed clamps, we tacked the sleeve to the rod at both ends, before welding it properly. I will attack the welds with the Dremel to smooth them out a bit before some paint. Although I have cut the steady rod, we havent welded it yet due to running out of time. Each welded extension is at opposite ends to avoid the wider rods clashing. More will follow soon. Apologies for the poor photos - I only had my phone!

Selector rod completed. Welds yet to be attacked by the Dremel.



Steady rod clamped awaiting attention from Tink's big MIG.



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Offline MrBounce

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Re: Project Zippy (Midas Mk1 Coupe)
« Reply #259 on: 30 May 2016, 10:23 »
I finished off welding the gear selector last Thursday round at Tink's. It was a 5 minute job, just needing to tack it in place then weld all around each end of the extension to the upper steady bar. Just need to tidy it up with the Dremel before giving it a coat of paint.

It was Bank Holiday weekend, and surprisingly, the weather was good. So out came EVERYTHING in the garage and I set to with the staple gun and the large polythene sheets that Shaun had got for me. No more overspray on stuff! Once inside, Zippy was given 5 coats of RAL 2008 bright red orange and although there's a couple of small imperfections, 2 drips (in virtually unseen places) and a couple of bugs, I am pretty please with the outcome. It'll never win a concours or be given good marks by a professional, but hey - it's not a show car - and it's ALL my own work. The bonnet and doors will be done at a later date as I will need to lie them down to do them and there isn't the space - plus it's too cold and a bit damp today. I am, however (much to the relief of Mrs Bounce) VERY happy.

Extended gear selector, just needing a tidy-up before paint.



Zippy appears to have strayed into Dexter's lab...



SO MUCH ORANGE!!!!



Looks good from this side too!



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