firstly id just like to say, the above pic is going to show up my attempt so much! got to a point now where im happy the way everything fits, (minus the brace that holds the cooler, which needs work and also crash bar which needs serious work to go back on) and now can push on with the pipework and actually use it!!
p.s. my bodywork skills are not the best, but ive took my time and had a go, and now the bumper is ready to go into the bodyshop and get prepped and sprayed by a pro! ive primed my work and put one coat of black magic over it for now to stop it standing out so much!!
the cooler (600 x 300 x 76) ebay special

the mock up and start of the


a hopeful attempt at 'trying' to get my bumper to fit

one of many issues

a quick steel brace knocked up by my mate to help with mounting

admitting defeat that most of my bumper and splitter can fit as they should, i did this:

believe me, i was as reluctant to do this as anyone will say, and i know im gonna get abuse! ive got a discreet exhaust etc and wanted the fmic discreet too, but this was the only option for this cooler to fit.
mock up number 2,349!!

finishing my prep:

and finally on the car with its 1 layer of spray until bodyshop can fit me in:


there you have it, the reason you should buy forge/THS! half way through i was going to rip everything off and buy a proper kit, but lack of funds/nagging by my mate kept me going with this idea. i was going to bring the top of the cooler out to try and follow the line of the bumper a bit better, but this will reduce efficiency of it and now its on show i want to get the maximum out of it as i can. i am happy with it, not 100% happy but i will be once the other issues have been sorted. plus im going to give the intercooler a dusting of either black or gunmetal grey (and side grills) to blend it into the bumper a bit more.
cue the hate !!
