Author Topic: Relay shaft ball  (Read 2745 times)

Offline logeyboy

  • Here all the time
  • ****
  • Posts: 330
Relay shaft ball
« on: 27 October 2009, 11:10 »
I'm getting a lot of backwards/forwards play in my gear selector. After looking at it last night with a tiny torch, it looks like I'm missing the ball of the gear relay shaft. I'm guessing this would be an easy replacement, but I can't for the life of me find the part anywhere?

Does anyone know where I can get one?

Thanks

Offline weazgti

  • I live here
  • *****
  • Posts: 955
Re: Relay shaft ball
« Reply #1 on: 27 October 2009, 11:16 »
will be keeping an eye on this cos i need one.As a temporary cure i got the ball off a vento at the scrappie but it aint perfect.
« Last Edit: 27 October 2009, 11:32 by weazgti »

Offline logeyboy

  • Here all the time
  • ****
  • Posts: 330
Re: Relay shaft ball
« Reply #2 on: 27 October 2009, 11:41 »
Well I got first dibs... :smug:

How does the ball fit on to the relay shaft, does it just screw on?


Offline Jay

  • Forum addict
  • *
  • Posts: 4,416
  • balding fat cvnt
Re: Relay shaft ball
« Reply #3 on: 27 October 2009, 11:53 »
Have a look in the MK2 maintenance seciton, there's a whole write up on how to renew the bushes and relay shaft ball etc  :wink:
Passat B5.5 2.3 V5 170, with all the extras.

Want some online storage? Click here to sign up for a Dropbox account.

But for the purest engine experience, displacement has no replacement. All other methods are simply attempts to artificially recreate the benefits of displacement.

Offline logeyboy

  • Here all the time
  • ****
  • Posts: 330
Re: Relay shaft ball
« Reply #4 on: 27 October 2009, 12:58 »
Already looked, but can't see anywhere how to change the ball?

Offline Ben Lessani

  • I live here
  • *****
  • Posts: 3,873
  • The poor mans MK2 Haynes author
Re: Relay shaft ball
« Reply #5 on: 27 October 2009, 13:38 »
The ball wasn't designed with the intention of it being able to be swapped out.

You can buy the whole selector arm with the ball attached from GSF - just compare the sizes first as mine was offset a little.

http://www.golfgtiforum.co.uk/index.php?topic=49436.msg497188#msg497188

and

http://www.golfgtiforum.co.uk/index.php?topic=49436.msg665087#msg665087


Offline tony_ack

  • I live here
  • *****
  • Posts: 757
Re: Relay shaft ball
« Reply #6 on: 27 October 2009, 15:21 »
The ball wasn't designed with the intention of it being able to be swapped out.

You can buy the whole selector arm with the ball attached from GSF - just compare the sizes first as mine was offset a little.

http://www.golfgtiforum.co.uk/index.php?topic=49436.msg497188#msg497188

and

http://www.golfgtiforum.co.uk/index.php?topic=49436.msg665087#msg665087



Mine has just been done - like yours half of the ball was missing, and as above, you need the whole arm and ball. Mine was done by a garage - not sure where he got the part from, but it was about £35 + VAT (possibly the dealers as there was no GSF nearby)
1992 VW Golf MK2 GTI
1995 VW Corrado VR6

Offline logeyboy

  • Here all the time
  • ****
  • Posts: 330
Re: Relay shaft ball
« Reply #7 on: 27 October 2009, 15:31 »
Wasn't Matt @ autohausdolby was it??


Offline rubjonny

  • 10k hero
  • *
  • Posts: 16,349
  • Hello, my name is John and I'm a dub addict.
Re: Relay shaft ball
« Reply #8 on: 27 October 2009, 16:01 »
you can usually pop the ball off with a firm pull, or get a screwdriver in there to get some leverage.

if you get a new one from GSF, heres a tip for you. make sure the metal lever fits on the top of the shaft before you fit it to the car. I didnt and it wouldnt bloody fit! stupid pattern rubbish. in the end i had to swap the ball onto the old lever!
Hello my name is John and I'm a dub addict.

Offline logeyboy

  • Here all the time
  • ****
  • Posts: 330
Re: Relay shaft ball
« Reply #9 on: 27 October 2009, 16:12 »
Jonny, any idea as a rough guide what the gap should be either side of the ball when its sat in the selector lever?

couple of mm ?

might try and ghetto it for the time being