Well now my mechanic has taken a proper look rather than me guessing :embarassed: the alternator pulley looks original and worn. The problem with the VW software is I need the original alternator
part number to identify the pulley!

unless anyone else has an original '90 gti alternator, with the same pulley setup?? I can't post picks but if someone could host for me that would be great. in the mean time here are the dimensions.
| V | The depth of pulley and spacer is 50mm, with the spacer being 30mm long
| | with a diameter of 25mm. the Pulley is 70mm diameter with the securing
| |________ nut on the outer edge, indicated in
RED.
| |
| |
| |
| |
| ^ |
If anyone has the original alternator with this pulley or any bright spark remembers the correct code if they can get back to me. Maybe we can set up a sticky thread for other lost pulleys?! :embarassed:
Steve