Author Topic: forge actuator bodge  (Read 1479 times)

jamie16v

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forge actuator bodge
« on: 26 November 2011, 20:43 »
i recently bought an unused forge actuator off ebay, i bought it cheap, simply because the seller didnt advertise it well. The thing is it was for a diesel. beh, easy i thought, i will use the bracket from my old oem actuator and just extend the rod, piss easy...
when i took the actuator apart i soon realised... sh!t, this thing works on negative pressure.. how can i fix this?..
i thought, right, easy, i will just swap the spring to the other side of the piston... good idea, but the slot the other side of the piston was marginally too small for the spring.. luckily i had a plan.. i know someone with a lathe  :nerd:.... one day later and the piston is returned with the piston machined and the sping fits perfect. i put the actuator back together and it now works on positive pressue  :evil:.. a brand new forge actuator for £60. :smug:
it goes to show, you dont have to buy stuff off the shelf if you are prepared to have a go at making things work..

Offline Dave_IOW

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Re: forge actuator bodge
« Reply #1 on: 26 November 2011, 20:51 »
Scrapheap challenge awaits you Handy Andy... :grin:
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Offline Wazzzer

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Re: forge actuator bodge
« Reply #2 on: 26 November 2011, 21:05 »
negative pressure? You mean vacuum  :tongue:


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline Wayne

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Re: forge actuator bodge
« Reply #3 on: 26 November 2011, 23:38 »
I think I would have resold it tbh  :grin:

Offline scarr89

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Re: forge actuator bodge
« Reply #4 on: 27 November 2011, 01:53 »
i recently bought an unused forge actuator off ebay, i bought it cheap, simply because the seller didnt advertise it well. The thing is it was for a diesel. beh, easy i thought, i will use the bracket from my old oem actuator and just extend the rod, piss easy...
when i took the actuator apart i soon realised... sh!t, this thing works on negative pressure.. how can i fix this?..
i thought, right, easy, i will just swap the spring to the other side of the piston... good idea, but the slot the other side of the piston was marginally too small for the spring.. luckily i had a plan.. i know someone with a lathe  :nerd:.... one day later and the piston is returned with the piston machined and the sping fits perfect. i put the actuator back together and it now works on positive pressue  :evil:.. a brand new forge actuator for £60. :smug:
it goes to show, you dont have to buy stuff off the shelf if you are prepared to have a go at making things work..


Who is this guy :P

Good effort mate. I don't even kno what your on about positive and negative pressure. The diesel turbos work on negative pressure? Please explain  :cool:

jamie16v

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Re: forge actuator bodge
« Reply #5 on: 27 November 2011, 10:49 »
negative pressure? You mean vacuum  :tongue:
same thing! :wink:
I think I would have resold it tbh  :grin:
thought about it, but felt like a challenge...lol

Offline daz veedub

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Re: forge actuator bodge
« Reply #6 on: 27 November 2011, 16:55 »
good work jamie  :cool:

Offline Wazzzer

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Re: forge actuator bodge
« Reply #7 on: 27 November 2011, 17:03 »
I didn't think diesels ran vacuum? :huh:


1999 1.8T: R-Tech remap - 225bhp/256lb/ft : K03s : THS FMIC : THS PCR pipe : 2.5" stainless exhaust : THS FR3 Engine mounts : G60/VR6 clutch : Calibra Yellow injectors : VR6 MAF : Devils Own WMI : Forge 007p : Carbonio CAI : Leon Cupra R Brembos : FK AK Street coilovers : Votex skirts : Anniversary front : click ---> http://www.golfgtiforum.co.uk/index.php?topic=92175

Offline cullygti

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Re: forge actuator bodge
« Reply #8 on: 27 November 2011, 17:13 »
top bannanna  :cool: well done jamie


 i drive a golf thats why im skint!!!!


losing interest in the golf and now not so skint !!!!!

jamie16v

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Re: forge actuator bodge
« Reply #9 on: 27 November 2011, 17:26 »
I didn't think diesels ran vacuum? :huh:
god knows mate, but the spring on this thing was on the piston crown.. so needed vacuum to work against the spring  :undecided: