Author Topic: exhaust downpipe/head removal  (Read 957 times)

Offline Benrevs

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exhaust downpipe/head removal
« on: 23 March 2008, 15:45 »
Basically what is involved in removing the downpipe from the manifold??  Am i needing a special tool for this as by the looks of things i cant just unbolt the manifold from the head??  any thoughts would be helpfull!...

Offline golf mk2 tornado red

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Re: exhaust downpipe/head removal
« Reply #1 on: 23 March 2008, 15:51 »
you have a gti right. are you removing the head also.

the best way i found was to split the exhaust from the first box and leave both manifolds on .its easy to slide the head up and jiggle it all out in one lump the strip it down far easier

Offline cняis

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Re: exhaust downpipe/head removal
« Reply #2 on: 23 March 2008, 15:52 »
iirc the manifold is held onto the block with sprung mounts keeping it under tension, so u need a special tool for untensioning these.

personally ive never removed one so i cant be any clearer  :undecided:


I don't think a semi will give the same results

Offline Benrevs

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Re: exhaust downpipe/head removal
« Reply #3 on: 23 March 2008, 16:02 »
Ahh right so it will all come out.. I was wondering whether it could be persuaded.  Yea I am having the head off to swap it for a new one, can see it bien a pain in the arse either way, but hey gotta try!  Cheers

Offline golf mk2 tornado red

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Re: exhaust downpipe/head removal
« Reply #4 on: 23 March 2008, 16:18 »
Ahh right so it will all come out.. I was wondering whether it could be persuaded.  Yea I am having the head off to swap it for a new one, can see it bien a pain in the arse either way, but hey gotta try!  Cheers

did mine this way for same reason was so easy its abit heavy/trickey alone but i stood on my battery and chassi leg and out it popped like a wife with 15kids.

Offline Benrevs

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Re: exhaust downpipe/head removal
« Reply #5 on: 23 March 2008, 17:23 »
Cool, a job for tomorrow!  Next question then... any tricks for timing? for example putting it back in exactly the same position as it came out etc....  or am i just testing my luck?!!!

Offline Conker

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Re: exhaust downpipe/head removal
« Reply #6 on: 23 March 2008, 18:42 »
...any tricks for timing?

Check you can find all the relevant timing marks on each sprocket etc. before you strip it down, then it will be clearer what each one should point to when you rebuild it. Perhaps make a drawing of it as this will make more sense to you than a Haynes diagram. If desparate, you could also put dots of tipex on the curent cam belt with matching dots on the sprockets/engine, then you could put matching dots on the new cam belt and then line it all up!