Author Topic: Leaking green gearbox cap - what's in there?  (Read 1816 times)

Offline Neill Watson

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Leaking green gearbox cap - what's in there?
« on: 10 September 2015, 16:37 »
My first post here, a new VW owner. Just bought a nice simple Bora 1.6 for general commuting. The car is 1999 (V) and has recently had gearbox work. It now has a significant oil leak from the green end cap. Browsing the forums leads me to believe someone's been cutting corners and re-used the old one.

Given that it's a 120 mile round trip to have an argument, I'd rather just sort it myself. My query is, assuming the cap is a simple 'interference' push fit, I can prise it off?
If so, will I need to then catch a significant amount of gearbox oil as it comes off or will it be fairly dry? Also, I assume some simple gasket sealant to help things along is also a good move?

Many thanks in advance for any replies. The Bora's a tad in the flat side to say the least, but if it proves as reliable as rumoured, I'll move to a Golf GTi pretty soon.

Neill W


Offline sparkplug

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Re: Leaking green gearbox cap - what's in there?
« Reply #1 on: 11 September 2015, 09:49 »
Hi Neill welcome :smiley:
it is an interference fit cover yes
i jacked the car up on that side ,so the cover was higher than the oil level
just in case, then swapped it over  :smiley:
sorry i cant remember if any oil leaked out :embarrassed: but as the gearbox only holds around 2 litres
of oil you wouldn't need a huge container to catch it
« Last Edit: 11 September 2015, 09:53 by sparkplug »
1986 GTI atlas grey

Offline Neill Watson

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Re: Leaking green gearbox cap - what's in there?
« Reply #2 on: 11 September 2015, 16:29 »
Thanks, Sparkle,

Good thinking with the jack, will do the same. I guess that if a lot had leaked out, you'd have remembered it! :-)

Thanks for your reply.

Neill W