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Model specific boards => Golf mk2 => Topic started by: paultownsend on 14 December 2008, 19:27

Title: what downpipes do you use on your abf conversions?
Post by: paultownsend on 14 December 2008, 19:27
as above.

can my 8v downpipe bolt up to the abf manifold? i already use a 1cm spacer plate on my 2.0 8v conversion and i have no clearence issues from the tall block. it'll make life easier when joining up to my exhaust system. also, i assume a lambda sensor hole needs to be welded in?

Paul
Title: Re: what downpipes do you use on your abf conversions?
Post by: Diamond Hell on 14 December 2008, 19:35
(http://diamondhell.com/images/rsgallery/original/P6030080.jpg)

One we made arrr-selves.
Title: Re: what downpipes do you use on your abf conversions?
Post by: ...joe on 14 December 2008, 19:36
one you made a for a syncro...

you 'should' be fine with the 8 valve downpipe, but a 16v will obviously flow better. the standard ABF manifold is pretty efficient as it is.
Title: Re: what downpipes do you use on your abf conversions?
Post by: VeeDubGTI16v on 14 December 2008, 19:45
(http://diamondhell.com/images/rsgallery/original/P6030080.jpg)

One we made arrr-selves.

i would have thought thats where the extra few bhp comes from, not from the abf management  :tongue:

thats a nicely designed  manifold
Title: Re: what downpipes do you use on your abf conversions?
Post by: paultownsend on 14 December 2008, 23:22
or i could use the abf manifold, downpipe and a de-cat pipe? or reducer!
Title: Re: what downpipes do you use on your abf conversions?
Post by: danny_p on 14 December 2008, 23:31
thats a nicely designed  manifold

now its been called everything
Title: Re: what downpipes do you use on your abf conversions?
Post by: VeeDubGTI16v on 15 December 2008, 07:44
you dont think so? it looks a bit thrown together but i bet it flows well. not sure why the lambda is where it is though?
Title: Re: what downpipes do you use on your abf conversions?
Post by: sidecarphil on 15 December 2008, 07:47
where is the lamdba hole ??

i cant see it  :shocked: am i blind  :huh: :huh:
Title: Re: what downpipes do you use on your abf conversions?
Post by: rubjonny on 15 December 2008, 10:32
OEM fitment you have 3 choices
1. Use your old 8v downpipe, 16v manifold: Bore isnt as big as a 16v on the end but will save you buying a new exhaust system!  8v system is 2", 16v is 2.25".
2. MK2 16v manifold/downpipe: direct fit, no knocking but you'll need a 16v system to fit to it or a reducer.  Main issue with 16v downpipe is it has the resonator box which wont fit thru the gap without droppin subframe or pulling the steering rack forward.
3. G60 downpipe/cat bypass, 16v manifold: Direct fit to a std MK2 16v zaust system, will fit thru the gap easy peasy.

Options 1 & 2 need a lambda bung welding in, G60 cat bypass pipe will come with one already fitted :)
Title: Re: what downpipes do you use on your abf conversions?
Post by: Diamond Hell on 15 December 2008, 10:44
where is the lamdba hole ??

i cant see it am i blind

It's in the cross-piece.

I did it that way, because that's how VW fit the lambda in the G60 downpipe.  Fitting it this way ensures it's sampling the mix from all four pots, rather than not knowing if any of them go lean.

The tubular manifold *was* a declared mod on that dyno plot  :tongue: Also, if it was running on a certain mechanical injection system, that wouldn't be able to compensate like the Digi 3.2 does, so the argument still stands.

Having seen the restrictive standard set up off an ABF/KR/PB etc I think a wrapped tubular manifold would be one of the best investments in a 16V motor that one could make.  The motor wants to flow, so let it - the exhaust manifold is the answer to that flow issue.
Title: Re: what downpipes do you use on your abf conversions?
Post by: VeeDubGTI16v on 15 December 2008, 13:53
i get what your saying about getting a reading for all four cylinders but why didnt you put it a bit further down where it goes from 2 to 1? there would be no need for that bridging piece then
Title: Re: what downpipes do you use on your abf conversions?
Post by: Diamond Hell on 15 December 2008, 14:36
Cos where it is, it's out of harms way.

Also, if it's good enough for VAG, it's probably good enough for me.
Title: Re: what downpipes do you use on your abf conversions?
Post by: danny_p on 15 December 2008, 16:31
putting it further down would have also meant it would have been pokeing out the side,  where it is inbetween the two pipes in the bridge  means  that it's incontact with hot exhaust gas  but also out the way of the main flow,  also the sensor is actualy sheilded by the exhaust from getting beaten in the event of  falling off the track.  and at the time it looked like an optimal location  as it's easy to get the wire there as well
Title: Re: what downpipes do you use on your abf conversions?
Post by: oakgreengolf on 15 December 2008, 18:47
Quick hi jack. Ive got a 4 branch manifold which im hoping to put on my ABF conversion, if there is clearance issues with it is it possible to put spacers between the body and subframe to lower it a bit?. Secondly if I can't do this can I use the seat toledo manifold and down pipe with a decat pipe and my miltec exhaust. ta very much  :smiley:
Title: Re: what downpipes do you use on your abf conversions?
Post by: danny_p on 16 December 2008, 00:31
Quick hi jack. Ive got a 4 branch manifold which im hoping to put on my ABF conversion, if there is clearance issues with it is it possible to put spacers between the body and subframe to lower it a bit?.

technicaly  yes as thats what the golf country did  but it really isn't an optimal solution,   most tubular manifolds fit without issue, the ABF block is only 16mm higher so if you have more than say 30mm clearnace now and use some good engine mouts you wont have a problem


Secondly if I can't do this can I use the seat toledo manifold and down pipe with a decat pipe and my miltec exhaust. ta very much  :smiley:

yes
Title: Re: what downpipes do you use on your abf conversions?
Post by: rubjonny on 16 December 2008, 11:19
Some have had success by tiping the engine back with washers under the front engine mount bracket, but that didnt help on james' car.  The phirm chopped & rewelded the rear engine bracket which gave the desired clearance.  However I since found a much easier solution, if you use the old 8v mount and the bracket on the subframe you can spin the subframe mount round 180 degrees, then drill another hole in it a bit lower down, this drops the engine nicely.