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Model specific boards => Golf mk2 => Topic started by: sidecarphil on 01 September 2008, 18:49

Title: HELP PLEASE
Post by: sidecarphil on 01 September 2008, 18:49
hi all i'm new to the forum but will be around for a while :)

i have a MK2 8valve GTi digifont (think it is spelt right )  :grin:

i changed the clutch at the weekend and the car started ran and drove but then i washed the car and now non starting , if i run an earth lead from the battery to the engine then it turn's over but fuel pours out of the joint in the exhaust downpipe to the system  :sad:

then if i pull the fuel pump relay out after a few turns the motor start's but if i plug the relay it bump stop's again and wont restart
HELP ME PLEASE LADS AND LASSES

P.S it is a left hand drive one as i live in holland (if this matter's)

cheers phil :wink: :wink:
Title: Re: HELP PLEASE
Post by: danny_p on 01 September 2008, 19:07
your not going to like me saying this....

digifant dosen't like bad earth connections if you didn't  refit the one from the back of the rocker cover the ecu is more than likely dead.   they HATE havering that one disconnected it'll run for a short while but it'll fry the ecu, someone on here should be able to sort you out with a another one if that is the case
Title: Re: HELP PLEASE
Post by: sidecarphil on 01 September 2008, 19:10
but i didn't have that one disconnected HMMMMMM

car's eh
Title: Re: HELP PLEASE
Post by: Jay on 01 September 2008, 19:24
Have you checked all your earths?
Title: Re: HELP PLEASE
Post by: sidecarphil on 01 September 2008, 19:29
no not yet but tommorrow i will

where are they all ?

one on the gearbox , one on the rocker cover ?? and any more ??
Title: Re: HELP PLEASE
Post by: Jay on 01 September 2008, 19:34
I've no idea how many/where the earths are unfortunately, not in the Index of the Haynes manual either  :sad:

Hopefully someone else can list them.
Title: Re: HELP PLEASE
Post by: oakgreengolf on 01 September 2008, 19:42
one from the bonet to the wing (not sure the importance of that one though)
Title: Re: HELP PLEASE
Post by: cняis on 01 September 2008, 22:30
one from the bonet to the wing (not sure the importance of that one though)

mines been broken for 2 years and not caused any trouble. i think it has more to do with radio interferance  :undecided:
Title: Re: HELP PLEASE
Post by: rubjonny on 02 September 2008, 14:41
turn the key 1 click, if fuel pump runs constantly you have a blown ecu.  take all the wires off the battery/starter and alternator including the gearbox earth off and clean them up wi sandpaper till shiny and refit.

danny its not the rocker cover earth that blows the ecu its the main gearbox earth that normally does it :)
edit: rocker cover earth when missing normally sends the clocks a bit dappy, think its mainly for sensor earthing?
Title: Re: HELP PLEASE
Post by: sidecarphil on 02 September 2008, 17:31
so drained 15ltrs of petrol from the sump today  :angry: :angry: :angry:

with the price of it

fitted a new earth wire to the gearbox/ chassis/ bettery and a new to me ECU and bumf non start  :smiley: :smiley:

thank you all for your help and remember it may look ok but it is pooped LOL
Title: Re: HELP PLEASE
Post by: rubjonny on 02 September 2008, 17:33
that'll be a mistake you wont make again eh  :grin:
Title: Re: HELP PLEASE
Post by: sidecarphil on 03 September 2008, 16:41
well it didn't work:(

the engine has no spark with the new ECU :(

so i need an ECU from a 1989 digifant golf GTi with the last 2 letter are BB but the VW dealer say's a FX will fit

PLEASE help again
Title: Re: HELP PLEASE
Post by: clipperjay on 03 September 2008, 17:46
Have you tried taking out a spark plug and check if it arcs?
Have you tried and tested the coil and king lead?
Being Dutch there must loads of mates with simular cars why don't you do a swap of componets to eliminate certain parts ECU, Hall Sender on another car would tell you right away if you have fried your ECU sounds like injector drivers might be burnt out hence dumpping of fuel in the head?
Title: Re: HELP PLEASE
Post by: sidecarphil on 03 September 2008, 17:49
if i use my original ECU the car spark's but over fuels like hell (ecu failure) but if i fit another ECU from my mate with a scrap yard there is no spark

wrong number on the ECU i have found out today  :angry: :angry: :angry:
Title: Re: HELP PLEASE
Post by: rubjonny on 03 September 2008, 17:51
all MK2 GTI digifant 2 ECUs are the same, part numbers may differ but they all work!
Title: Re: HELP PLEASE
Post by: clipperjay on 03 September 2008, 17:53
Yeah part numbers get you every time they look the same, but rarely are LOOL!
The best thing is to use a known ECU working on a car no point swapping rubbish for rubbish I've learnt the hard way!
Keep going you will get there mate :wink:
Title: Re: HELP PLEASE
Post by: sidecarphil on 03 September 2008, 18:13
i have 3 ecu's ere all differant part number's tried them all and the only one that produces a spark is my old one , after asking a VW specialist he promises me they are differant  :angry:

i'm just puzzled now bloody cars

Title: Re: HELP PLEASE
Post by: rubjonny on 03 September 2008, 18:19
if all 3 had 'digifant ii' on the front somewhere and came off uk cars they're the same.
if you can get me the part numbers off em, I'll check what they actually are.
Title: Re: HELP PLEASE
Post by: sidecarphil on 03 September 2008, 18:23
one is 037 906 022BB (mine )

one is 037 906 022E (no spark)

and the other is in the car but is is really shedding it down outside  :grin: :grin: :grin:this one is silver and has bosch on it so i don't think this is a Digifant one :)

Title: Re: HELP PLEASE
Post by: rubjonny on 03 September 2008, 18:27
your old one is for cars with a retrofitted lambda probe, the one that doesnt spark is a proper UK spec ecu.  do you have a cat or lambda?
Title: Re: HELP PLEASE
Post by: sidecarphil on 03 September 2008, 18:32
nope no cat or lamda

but the car is a 1989 car so over ere it should have had a cat fitted but it has been taken off i assume
Title: Re: HELP PLEASE
Post by: rubjonny on 03 September 2008, 18:38
ah so you are not in england then?
Title: Re: HELP PLEASE
Post by: sidecarphil on 03 September 2008, 18:41
no mate netherland's LOL sorry but i am english :) Expat :wink: :wink:
Title: Re: HELP PLEASE
Post by: rubjonny on 03 September 2008, 18:54
aha!  I wouldnt have thought a lambda retrofit ecu would be significantly different to a 'normal' one, but it seems it is the case, unless there is something else wrong ;)

according to etka the ecu with part number 037 906 022BB can be replaced by:
037 906 022CT
037 997 022FX

there are probably more that will work made before the BB code ecu but I can only look forwards, not back!
Title: Re: HELP PLEASE
Post by: sidecarphil on 03 September 2008, 19:02
thank you very much :)

i found a 037 906 022 CT on fleabay :)

dont suppose you have one ??

cheeRS phil
Title: Re: HELP PLEASE
Post by: danny_p on 03 September 2008, 19:32
the digifant 2 ecu with lambda is very simalar to the non lambda one,   TC's  digi2 ecu runs lambda
Title: Re: HELP PLEASE
Post by: rubjonny on 03 September 2008, 19:54
yeah thats what I thought, etka has different numbers but assumed it was just a bit milder map for lambda or something.  obv the ecu plugs are the same!  plus when vw retrofitting a lambda dont want to be rippin out half car loom...
Title: Re: HELP PLEASE
Post by: danny_p on 03 September 2008, 22:25
just thought in theory i have diagrams somewhere.

appently there are 4 maps stored on digi 2 ecu's  so all the ecu's have the same maps but depending which ecu it is depends on whitch map it reads
Title: Re: HELP PLEASE
Post by: danny_p on 03 September 2008, 22:46
lambda ecu   

pin 25 - ignition output signal to control unit
pin 18 - ignition signal input from dizzy
pin 2   - lambda
Title: Re: HELP PLEASE
Post by: sidecarphil on 04 September 2008, 18:00
so can i just swap the pin's around on the wires ??

Title: Re: HELP PLEASE
Post by: danny_p on 04 September 2008, 18:46
if they are diffrent   in theory yes  but you'll need to check the lot
Title: Re: HELP PLEASE
Post by: sidecarphil on 04 September 2008, 19:01
would you have a wiring diagram for both the 037 906 022 BB ecu and the 037 906 022 E ecu ??

so i know which pin's need swapping around :)

cheers phil